York YS Service Manual Page 54

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Oil System Faults Detected During Regular Inspections
Fault Possible Cause Recommended Action
OIL RESERVOIR LEVEL DROPPING
WHILE UNIT SITTING IDLE
System cycling without compressor
run being achieved
Check correct control system and
start-up operation
Main oil supply line solenoid valve
by-passing
Repair or replace valve
Internal separator reservoir leak Repair or replace oil separator
OIL RESERVOIR LEVEL DROPPING
SLOWLY WHILE UNIT RUNNING
LIGHTLY LOADED
System cycling without compressor
running long enough to return oil
Do not run unit at very low loads
Discharge pressure too low Check cooling tower / cooling water
system arrangement and operation
Check refrigerant charge
Second stage separation fault Repair or replace oil separator
OIL RESERVOIR LEVEL DROPPING
QUICKLY WHILE UNIT RUNNING
LIGHTLY LOADED
Unit running too lightly loaded Restrict minimum SV position to 5%
Upper evaporator eductor system not
returning oil
Change oil line strainer
Check eductor operation
OIL RESERVOIR LEVEL DROPPING
SLOWLY WHILE UNIT RUNNING
LOADED
Lower evaporator eductor system not
returning oil
Change oil line strainer
Check eductor operation
OIL RESERVOIR LEVEL DROPPING
QUICKLY WHILE UNIT RUNNING
LOADED
Oil separator capacity exceeded If at pulldown: limit unit capacity using
pulldown demand limit
If at steady load with high chilled
leaving temp: limit unit capacity to
design using current limit
Incorrect oil type Check oil
Second stage separation fault Repair or replace oil separator
OIL RESERVOIR LEVEL DROPPING
WHILE LEVEL INCREASING IN
SECOND STAGE SIGHT GLASS
Second stage oil return line blocked Check valves are open
Change oil line strainer
Check orifice
OIL RESERVOIR LEVEL DROPPING
WHILE CONTROL CENTRE GIVING
EXCESS CHARGE WARNING
Excess refrigerant Trim refrigerant charge
Excess oil in refrigerant Clean up charge
8-4 035L02381-GB0
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