York R-410A User Manual

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®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
528150-YTG-G-1210
TECHNICAL GUIDE
Description
ASHRAE 90.1 COMPLIANT
YORK
®
Predator
®
units are convertible single packages with a
common footprint cabinet and common roof curb for all 3
through 12-1/2 ton models. All 6-1/2 through 12-1/2 ton units
have two compressors with independent refrigeration circuits to
provide 2 stages of cooling. The units were designed for light
commercial applications and can be easily installed on a roof
curb, slab, or frame.
All Predator
®
units are self-contained and assembled on rigid
full perimeter base rails allowing for 3-way forklift access and
overhead rigging. Every unit is completely charged, wired,
piped, and tested at the factory to provide a quick and easy field
installation.
All units are convertible between side and down airflow.
Independent economizer designs are used on side and down
discharge applications, as well as all tonnage sizes.
Predator
®
units are available in the following configurations:
cooling only, cooling with electric heat, cooling with gas heat,
reheat only, reheat with electric heat and reheat with gas heat.
Electric heaters are available as factory-installed options or
field-installed accessories.
All units provide constant supply air volume. A variable air
volume (VAV) option, featuring a variable frequency drive, is
available on 6-1/2 through 12-1/2 ton ZH/ZJ models only.
Tested in accordance with:
R-410A
ZH/ZJ/ZR SERIES
3 - 12-1/2 TON
60 Hertz
ZH/ZJ/ZR 3 THROUGH 10 TON
ZH 12-1/2 TON
ZJ/ZR 12-1/2 TON
Page view 0
1 2 3 4 5 6 ... 205 206

Summary of Contents

Page 1 - 60 Hertz

® FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE528150-YTG-G-1210TECHNICAL GUIDEDescriptionASHRAE 90.1 COMPLIANTYORK® Predator® u

Page 2 - Component Location

528150-YTG-G-121010 Johnson Controls Unitary ProductsAccessories Field Installed Acessories - Non-ElectricalMODEL VOLTAGE DESCRIPTION WHERE USED1BD04

Page 3

528150-YTG-G-1210100 Johnson Controls Unitary ProductsAdditional Static Resistance - ZH037 thru 061Size(Tons)Model CFM Cooling Only11. Add these value

Page 4 - Nomenclature

528150-YTG-G-1210Johnson Controls Unitary Products 101Additional Static Resistance - ZH/ZR078 thru 150 Size(Tons)Model CFM Cooling Only11. Add these

Page 5 - Features and Benefits

528150-YTG-G-1210102 Johnson Controls Unitary ProductsAdditional Static Resistance - ZJ078-150Size(Tons)Model CFM Cooling Only11. Add these values to

Page 6 - Factory Installed Options

528150-YTG-G-1210Johnson Controls Unitary Products 103Gas Heat Minimum Supply AirSize(Tons)Model Heat SizeSupply Air (CFM)HeatingMin Max037(3)ZH/ZJ/ZR

Page 7

528150-YTG-G-1210104 Johnson Controls Unitary ProductsAirflow PerformanceZH037-150 Side Duct ApplicationZH037 (3.0 Ton) Side DuctAir Flow(CFM)Availabl

Page 8 - input for

528150-YTG-G-1210Johnson Controls Unitary Products 105ZH078 (6.5 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perform

Page 9 - - Senses CO

528150-YTG-G-1210106 Johnson Controls Unitary ProductsZH120 (10 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower performa

Page 10 - Accessories

528150-YTG-G-1210Johnson Controls Unitary Products 107ZH037-150 Bottom Duct ApplicationZH037 (3.0 Ton) Bottom DuctAir Flow(CFM)Available External Stat

Page 11 - Accessories (Continued)

528150-YTG-G-1210108 Johnson Controls Unitary ProductsZH078 (6.5 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perfo

Page 12 - Guide Specifications

528150-YTG-G-1210Johnson Controls Unitary Products 109ZH120 (10 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perfor

Page 13

528150-YTG-G-1210Johnson Controls Unitary Products 11Field Installed Acessories - Electric HeatMODEL VOLTAGE DESCRIPTION WHERE USED2TP04520925 2309kW

Page 14

528150-YTG-G-1210110 Johnson Controls Unitary ProductsZJ037-150 Side Duct ApplicationZJ037 (3.0 Ton) Side DuctAir Flow(CFM)Available External Static P

Page 15

528150-YTG-G-1210Johnson Controls Unitary Products 111ZJ078 (6.5 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perform

Page 16 - Physical Data

528150-YTG-G-1210112 Johnson Controls Unitary ProductsZJ120 (10 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower performa

Page 17

528150-YTG-G-1210Johnson Controls Unitary Products 113ZJ037-150 Bottom Duct ApplicationZJ037 (3.0 Ton) Bottom DuctAir Flow(CFM)Available External Stat

Page 18

528150-YTG-G-1210114 Johnson Controls Unitary ProductsZJ078 (6.5 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perfo

Page 19

528150-YTG-G-1210Johnson Controls Unitary Products 115ZJ120 (10 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perfor

Page 20 - ZH078-150 Physical Data

528150-YTG-G-1210116 Johnson Controls Unitary ProductsZR037-150 Side Duct ApplicationZR037 (3.0 Ton) Side DuctZR049 (4.0 Ton) Side DuctZR061 (5.0 Ton)

Page 21

528150-YTG-G-1210Johnson Controls Unitary Products 117ZR078-150 Side Duct ApplicationZR078 (6.5 Ton) Side DuctAir Flow(CFM)Available External Static P

Page 22

528150-YTG-G-1210118 Johnson Controls Unitary ProductsZR120 (10 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower performa

Page 23

528150-YTG-G-1210Johnson Controls Unitary Products 119ZR037-150 Bottom Duct ApplicationZR037 (3.0 Ton) Bottom DuctZR049 (4.0 Ton) Bottom DuctZR061 (5.

Page 24

528150-YTG-G-121012 Johnson Controls Unitary ProductsGuide SpecificationsGENERALUnits shall be manufactured by Unitary Products in an ISO 9001 certifi

Page 25

528150-YTG-G-1210120 Johnson Controls Unitary ProductsZR078-150 Bottom Duct ApplicationZR078 (6.5 Ton) Bottom DuctAir Flow(CFM)Available External Stat

Page 26 - ZJ078-150 Physical Data

528150-YTG-G-1210Johnson Controls Unitary Products 121ZR120 (10 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perfor

Page 27

528150-YTG-G-1210122 Johnson Controls Unitary ProductsSound PerformanceIndoor Sound Power Levels (3 thru 5 Ton)Indoor Sound Power Levels (Horizontal D

Page 28

528150-YTG-G-1210Johnson Controls Unitary Products 123Indoor Sound Power Levels (Horizontal Ducted Discharge, Standard Static Belt Drive)UNIT DESCRIPT

Page 29

528150-YTG-G-1210124 Johnson Controls Unitary ProductsUNIT DESCRIPTION / MODEL ZH/ZJ/ZR049 / 4 Ton / Standard Static Belt DriveTEST CONFIGURATION Hori

Page 30

528150-YTG-G-1210Johnson Controls Unitary Products 125Indoor Sound Power Levels (Vertical Ducted Inlet, Standard Static Belt Drive)UNIT DESCRIPTION /

Page 31

528150-YTG-G-1210126 Johnson Controls Unitary ProductsIndoor Sound Power Levels (Vertical Ducted Discharge, Standard Static Belt Drive)UNIT DESCRIPTIO

Page 32 - ZR078-150 Physical Data

528150-YTG-G-1210Johnson Controls Unitary Products 127UNIT DESCRIPTION / MODEL ZH/ZJ/ZR049 / 4 Ton / Standard Static Belt DriveTEST CONFIGURATION Vert

Page 33

528150-YTG-G-1210128 Johnson Controls Unitary ProductsIndoor Sound Power Levels (Horizontal Ducted Inlet, High Static Belt Drive)UNIT DESCRIPTION / MO

Page 34

528150-YTG-G-1210Johnson Controls Unitary Products 129Indoor Sound Power Levels (Horizontal Ducted Discharge, High Static Belt Drive)UNIT DESCRIPTION

Page 35 - Capacity Performance

528150-YTG-G-1210Johnson Controls Unitary Products 13factory wired, piped and charged with R-410A refrigerant and factory tested prior to shipment. Al

Page 36 - ZH037 (3.0 Ton) (Continued)

528150-YTG-G-1210130 Johnson Controls Unitary ProductsUNIT DESCRIPTION / MODEL ZH/ZJ/ZR049 / 4 Ton / High Static Belt DriveTEST CONFIGURATION Horizont

Page 37 - ZH049 (4.0 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 131Indoor Sound Power Levels (Vertical Ducted Inlet, High Static Belt Drive)UNIT DESCRIPTION / MODE

Page 38 - ZH049 (4.0 Ton) (Continued)

528150-YTG-G-1210132 Johnson Controls Unitary ProductsIndoor Sound Power Levels (Vertical Ducted Discharge, High Static Belt Drive)UNIT DESCRIPTION /

Page 39 - ZH061 (5.0 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 133UNIT DESCRIPTION / MODEL ZH/ZJ/ZR049 / 4 Ton / High Static Belt DriveTEST CONFIGURATION Vertical

Page 40 - ZH061 (5.0 Ton) (Continued)

528150-YTG-G-1210134 Johnson Controls Unitary ProductsIndoor Sound Power Levels (6.5 thru 12.5 Ton)Size(Tons)Model CFMESP(IWG)BlowerSound Power, dB (1

Page 41 - ZH078 (6.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 135Outdoor Sound Power LevelsZH/ZJ/ZR037-150Size(Tons)ModelSound Rating1dB (A)Octave Band Centerli

Page 42 - ZH078 (6.5 Ton) (Continued)

528150-YTG-G-1210136 Johnson Controls Unitary ProductsElectrical Data ZH037-061 Standard Indoor Blower - Without Powered Convenience Outlet Size(Tons

Page 43 - ZH090 (7.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 137 ZH078-150 Standard Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)O

Page 44 - ZH090 (7.5 Ton) (Continued)

528150-YTG-G-1210138 Johnson Controls Unitary Products120(10)208 17.9 120 28.0 3.5 6.8 5.5 0.0None-- -54.159.670 70E18 13.5 2 37.5 55.3 62.2 70 70E24

Page 45 - ZH102 (8.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 139 ZH037-061 Hi Static Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompresso

Page 46 - ZH102 (8.5 Ton) (Continued)

528150-YTG-G-121014 Johnson Controls Unitary Productsg. Control board shall monitor each refrigerant safety switch independently.h. Control board shal

Page 47 - ZH120 (10 Ton)

528150-YTG-G-1210140 Johnson Controls Unitary ProductsZH078-150 Hi Static Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)O

Page 48 - ZH120 (10 Ton) (Continued)

528150-YTG-G-1210Johnson Controls Unitary Products 141120(10)208 17.9 120 28.0 3.5 9.6 5.5 0.0None - - - 56.9 62.4 70 80E18 13.5 2 37.5 58.8 65.7 70 8

Page 49 - ZH150 (12.5 Ton)

528150-YTG-G-1210142 Johnson Controls Unitary Products ZH037-061 Standard Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(e

Page 50 - ZH150 (12.5 Ton) (Continued)

528150-YTG-G-1210Johnson Controls Unitary Products 143ZH078-150 Standard Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD Fa

Page 51 - ZJ037-150 Cooling Capacities

528150-YTG-G-1210144 Johnson Controls Unitary Products120(10)208 17.9 120 28.0 3.5 6.8 5.5 10.0None - - - 64.1 69.6 80 80E18 13.5 2 37.5 67.8 74.7 80

Page 52 - ZJ037 (3.0 Ton) (Continued)

528150-YTG-G-1210Johnson Controls Unitary Products 145 ZH037-061 Hi Static Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(

Page 53 - ZJ049 (4.0 Ton)

528150-YTG-G-1210146 Johnson Controls Unitary ProductsZH078-150 Hi Static Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD F

Page 54 - ZJ049 (4.0 Ton) (Continued)

528150-YTG-G-1210Johnson Controls Unitary Products 147120(10)208 17.9 120 28.0 3.5 9.6 5.5 10.0None - - - 66.9 72.4 80 90E18 13.5 2 37.5 71.3 78.2 80

Page 55 - ZJ061 (5.0 Ton)

528150-YTG-G-1210148 Johnson Controls Unitary ProductsZJ037-061 Standard Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompressors

Page 56 - ZJ061 (5.0 Ton) (Continued)

528150-YTG-G-1210Johnson Controls Unitary Products 149 ZJ078-150 Standard Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)O

Page 57 - ZJ078 (6.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 15• CONVENIENCE OUTLET (POWERED/NON-POWERED)– Unit can be provided with an optional 120VAC GFCI out

Page 58 - ZJ078 (6.5 Ton) (Continued)

528150-YTG-G-1210150 Johnson Controls Unitary Products120(10)208 16 110 24.9 3.5 6.8 5.5 0.0None - - - 49.8 55.3 60 70E18 13.5 2 37.5 55.3 62.2 60 70E

Page 59 - ZJ090 (7.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 151ZJ037-061 Hi Static Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompressor

Page 60 - ZJ090 (7.5 Ton) (Continued)

528150-YTG-G-1210152 Johnson Controls Unitary ProductsZJ078-150 Hi Static Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)O

Page 61 - ZJ102 (8.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 153120(10)208 16 110 24.9 3.5 9.6 5.5 0.0None - - - 52.6 58.1 60 70E18 13.5 2 37.5 58.8 65.7 60 70E

Page 62 - ZJ102 (8.5 Ton) (Continued)

528150-YTG-G-1210154 Johnson Controls Unitary ProductsZJ037-061 Standard Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(ea

Page 63 - ZJ120 (10 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 155ZJ078-150 Standard Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD Fa

Page 64 - ZJ120 (10 Ton) (Continued)

528150-YTG-G-1210156 Johnson Controls Unitary Products120(10)208 16 110 24.9 3.5 6.8 5.5 10.0None - - - 59.8 65.3 70 80E18 13.5 2 37.5 67.8 74.7 70 80

Page 65 - ZJ150 (12.5 Ton)

528150-YTG-G-1210Johnson Controls Unitary Products 157ZJ037-061 Hi Static Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD

Page 66 - ZJ150 (12.5 Ton) (Continued)

528150-YTG-G-1210158 Johnson Controls Unitary ProductsZJ078-150 Hi Static Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD F

Page 67 - ZR037 (3.0 Ton) Cooling

528150-YTG-G-1210Johnson Controls Unitary Products 159120(10)208 16 110 24.9 3.5 9.6 5.5 10.0None - - - 62.6 68.1 70 80E18 13.5 2 37.5 71.3 78.2 80 80

Page 68

528150-YTG-G-121016 Johnson Controls Unitary ProductsPhysical DataZH037-061 Single Stage Gas Physical Data ComponentModelsZH037 ZH049 ZH061Nominal To

Page 69 - ZR037 (3.0 Ton) Reheat

528150-YTG-G-1210160 Johnson Controls Unitary ProductsZR037-061 Standard Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompressors

Page 70 - ZR049 (4.0 Ton) Cooling

528150-YTG-G-1210Johnson Controls Unitary Products 161ZR078-150 Standard Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD

Page 71

528150-YTG-G-1210162 Johnson Controls Unitary Products120(10)208 17.9 120 28.0 1.5 8.2 5.5 0.0None-- -51.557.060 70E18 13.5 2 37.5 57.1 64.0 60 70E24

Page 72 - ZR049 (4.0 Ton) Reheat

528150-YTG-G-1210Johnson Controls Unitary Products 163ZR037-061 Hi Static Indoor Blower - Without Powered Convenience Outlet Size(Tons)VoltCompressor

Page 73 - ZR061 (5.0 Ton) Cooling

528150-YTG-G-1210164 Johnson Controls Unitary ProductsZR078-150 Hi Static Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)O

Page 74

528150-YTG-G-1210Johnson Controls Unitary Products 165120(10)208 17.9 120 28.0 1.5 10.9 5.5 0.0None - - - 54.2 59.7 70 70E18 13.5 2 37.5 60.5 67.3 70

Page 75 - ZR061 (5.0 Ton) Reheat

528150-YTG-G-1210166 Johnson Controls Unitary ProductsZR037-061 Standard Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(ea

Page 76 - ZR078 (6.5 Ton) Cooling

528150-YTG-G-1210Johnson Controls Unitary Products 167ZR078-150 Standard Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD Fa

Page 77

528150-YTG-G-1210168 Johnson Controls Unitary Products120(10)208 17.9 120 28.0 1.5 8.2 5.5 10.0None - - - 61.5 67.0 70 80E18 13.5 2 37.5 69.6 76.5 70

Page 78 - ZR078 (6.5 Ton) Reheat

528150-YTG-G-1210Johnson Controls Unitary Products 169ZR037-061 Hi Static Indoor Blower - With Powered Convenience Outlet Size(Tons)VoltCompressors(e

Page 79

528150-YTG-G-1210Johnson Controls Unitary Products 17CONDENSER FAN DATAQuantity of fans 1 1 1Fan diameter (Inch) 24 24 24Type Prop Prop PropDrive type

Page 80 - ZR090 (7.5 Ton) Cooling

528150-YTG-G-1210170 Johnson Controls Unitary ProductsZR078-150 Hi Static Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD F

Page 81

528150-YTG-G-1210Johnson Controls Unitary Products 171120(10)208 17.9 120 28.0 1.5 10.9 5.5 10.0None - - - 64.2 69.7 80 80E18 13.5 2 37.5 73.0 79.8 80

Page 82 - ZR090 (7.5 Ton) Reheat

528150-YTG-G-1210172 Johnson Controls Unitary ProductsTypical Wiring DiagramsZH/ZJ037-150 Typical Wiring DiagramsTypical ZH/ZJ037-061 Cooling Unit wit

Page 83

528150-YTG-G-1210Johnson Controls Unitary Products 173Typical ZR037-061 Reheat Unit with Gas Heat 230 Volt Wiring Diagram

Page 84 - ZR102 (8.5 Ton) Cooling

528150-YTG-G-1210174 Johnson Controls Unitary ProductsTypical ZH/ZJ037-061 Cooling Unit with Gas Heat 460/575 Volt Wiring Diagram

Page 85

528150-YTG-G-1210Johnson Controls Unitary Products 175Typical ZR037-061 Reheat Unit with Gas Heat 460/575 Volt Wiring Diagram

Page 86 - ZR102 (8.5 Ton) Reheat

528150-YTG-G-1210176 Johnson Controls Unitary ProductsTypical ZH/ZJ037-061 Cooling Unit with/without Electric Heat Wiring Diagram

Page 87

528150-YTG-G-1210Johnson Controls Unitary Products 177Typical ZR037-061 Reheat Unit with/without Electric Heat Wiring Diagram

Page 88 - ZR120 (10 Ton) Cooling

528150-YTG-G-1210178 Johnson Controls Unitary ProductsTypical ZH/ZJ/ZR078-120 Cooling Unit with Gas Heat 230 Volt Wiring Diagram

Page 89

528150-YTG-G-1210Johnson Controls Unitary Products 179Typical ZH/ZJ/ZR078-120 Cooling Unit with Gas Heat 460/575 Volt Wiring Diagram

Page 90 - ZR120 (10 Ton) Reheat

528150-YTG-G-121018 Johnson Controls Unitary ProductsZH037-061 Two Stage Gas Physical Data ComponentModelsZH037 ZH049 ZH061Nominal Tonnage 3.0 4.0 5.

Page 91

528150-YTG-G-1210180 Johnson Controls Unitary ProductsTypical ZH/ZJ/ZR078-120 Cooling Unit with/without Electric Heat Wiring Diagram

Page 92 - ZR150 (12.5 Ton) Cooling

528150-YTG-G-1210Johnson Controls Unitary Products 181Typical ZH/ZJ/ZR150 Cooling Unit with Gas Heat 230 Volt Wiring Diagram

Page 93

528150-YTG-G-1210182 Johnson Controls Unitary ProductsTypical ZH/ZJ/ZR150 Cooling Unit with Gas Heat 460/575 Volt Wiring Diagram

Page 94 - ZR150 (12.5 Ton) Reheat

528150-YTG-G-1210Johnson Controls Unitary Products 183Typical ZH/ZJ/ZR150 Cooling Unit with/without Electric Heat Wiring Diagram

Page 95

528150-YTG-G-1210184 Johnson Controls Unitary ProductsTypical ZR037-061 Reheat Wiring Diagram

Page 96

528150-YTG-G-1210Johnson Controls Unitary Products 185Typical ZR078-120 Reheat Wiring Diagram

Page 97 - Correction Factor

528150-YTG-G-1210186 Johnson Controls Unitary ProductsTypical ZR150 Reheat Wiring Diagram

Page 98 - Power Exhaust Specifications

528150-YTG-G-1210Johnson Controls Unitary Products 187Typical ZH/ZJ078-150 Factory Installed VFD (Option)

Page 99 - RPM Selection

528150-YTG-G-1210188 Johnson Controls Unitary ProductsTypical ZH/ZJ078-150 Factory Installed VFD with Manual Bypass (Option)

Page 100 - 528150-YTG-G-1210

528150-YTG-G-1210Johnson Controls Unitary Products 189Typical ZH/ZJ078-150 BAS Ready Unit with Factory Installed VFD (Option)

Page 101

528150-YTG-G-1210Johnson Controls Unitary Products 191. 1st Stage Capacity is 75% of Full Capacity.2. 1st Stage Capacity is 70% of Full Capacity.3. 2

Page 102

528150-YTG-G-1210190 Johnson Controls Unitary ProductsTypical ZH/ZJ078-150 BAS Ready Unit with Factory Installed VFD and Manual Bypass (Option)

Page 103 - Gas Heat Minimum Supply Air

528150-YTG-G-1210Johnson Controls Unitary Products 191Typical ZH/ZJ078-150 VFD Ready Unit (Option)

Page 104 - Airflow Performance

528150-YTG-G-1210192 Johnson Controls Unitary ProductsWeights and DimensionsZH/ZJ037-150 Unit WeightsUnit 4 Point Load Weight Unit 6 Point Load Weight

Page 105 - ZH078 (6.5 Ton) Side Duct

528150-YTG-G-1210Johnson Controls Unitary Products 193Weights and DimensionsZR037-150 Unit WeightsUnit 4 Point Load Weight Unit 6 Point Load WeightDAC

Page 106 - ZH150 (12.5 Ton) Side Duct

528150-YTG-G-1210194 Johnson Controls Unitary ProductsZH/ZJ/ZR037-150 Unit DimensionsZH037-061 and ZJ/ZR037ZH/ZJ/ZR037-150 Unit Accessory WeightsUnit

Page 107 - ZH061 (5.0 Ton) Bottom Duct

528150-YTG-G-1210Johnson Controls Unitary Products 195ZJ/ZR049 thru 061 and ZH/ZJ/ZR078 thru 120Ø 24.47 TYP. 2 PL.15.3815.3859.0015.2529.6959LEFT11 3/

Page 108 - ZH102 (8.5 Ton) Bottom Duct

528150-YTG-G-1210196 Johnson Controls Unitary ProductsZH150FRONTSee detail B for drain locationSee detail A for gas inletCDEFB4 3/1627 5/168921 3/1611

Page 109 - ZH150 (12.5 Ton) Bottom Duct

528150-YTG-G-1210Johnson Controls Unitary Products 197ZJ/ZR15015.2329.0314.8529.0314.8515.2328.86 29.6644.09Ø 24.58 TYP. 4 PL.FRONTSee detail B for dr

Page 110 - ZJ061 (5.0 Ton) Side Duct

528150-YTG-G-1210198 Johnson Controls Unitary ProductsDetail ADetail B42” CABINETØ 3.126Ø 2.0003.1844.7277.70514.594Gas Pipe InletGas Exhaust Vent50 3

Page 111 - ZJ102 (8.5 Ton) Side Duct

528150-YTG-G-1210Johnson Controls Unitary Products 199ZH/ZJ/ZR037-150 Unit Bottom Duct OpeningsTOP VIEWBottom condensate drainBottom gassupply entryFR

Page 112 - ZJ150 (12.5 Ton) Side Duct

528150-YTG-G-12102 Johnson Controls Unitary ProductsTable of ContentsDescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 113 - ZJ061 (5.0 Ton) Bottom Duct

528150-YTG-G-121020 Johnson Controls Unitary ProductsZH078-150 Physical Data ComponentModelsZH078 ZH090 ZH102 ZH120 ZH150Nominal Tonnage 6.5 7.5 8.5

Page 114 - ZJ102 (8.5 Ton) Bottom Duct

528150-YTG-G-1210200 Johnson Controls Unitary ProductsZH/ZJ/ZR037-150 Unit Electrical EntryZH/ZJ/ZR037-120 Unit Side Duct OpeningsDisconnect Swith Cov

Page 115 - ZJ150 (12.5 Ton) Bottom Duct

528150-YTG-G-1210Johnson Controls Unitary Products 201ZH150 Unit Side Duct OpeningsZJ/ZR150 Unit Side Duct OpeningsZH/ZJ/ZR037-150 Side Duct Dimension

Page 116 - ZR061 (5.0 Ton) Side Duct

528150-YTG-G-1210202 Johnson Controls Unitary ProductsZH/ZJ/ZR037-150 Unit Left Duct OpeningZH/ZJ/ZR037-150 Unit Accessory DimensionsZH/ZJ/ZR037-150 R

Page 117 - ZR102 (8.5 Ton) Side Duct

528150-YTG-G-1210Johnson Controls Unitary Products 203ZH/ZJ/ZR037-150 Transition Roof CurbZH/ZJ/ZR037-150 Economizer Assembly76-5/89450-1/230-1/264-1/

Page 118 - ZR150 (12.5 Ton) Side Duct

528150-YTG-G-1210204 Johnson Controls Unitary ProductsEconomizer OptionsFactory Installed Downflow EconomizerField Installed Downflow Economizer W/Pow

Page 119 - ZR061 (5.0 Ton) Bottom Duct

528150-YTG-G-1210Johnson Controls Unitary Products 205Field Installed Horizontal Economizer W/Power ExhaustSlab Economizer Downflow W/Power Exhaust1EH

Page 120 - ZR102 (8.5 Ton) Bottom Duct

Subject to change without notice. Printed in U.S.A. 528150-YTG-G-1210Copyright © 2011 by Johnson Controls, Inc. All rights reserved. Supersedes: 5281

Page 121 - ZR150 (12.5 Ton) Bottom Duct

528150-YTG-G-1210Johnson Controls Unitary Products 21CONDENSER FAN DATAQuantity of fans 2 2 2 2 4Fan diameter (Inch) 24 24 24 24 24Type Prop Prop Prop

Page 122 - Sound Performance

528150-YTG-G-121022 Johnson Controls Unitary ProductsZJ037-061 Single Stage Gas Heat Physical Data ComponentModelsZJ037 ZJ049 ZJ061Nominal Tonnage 3.

Page 123

528150-YTG-G-1210Johnson Controls Unitary Products 23CONDENSER FAN DATAQuantity of fans 1 2 2Fan diameter (Inch) 24 24 24Type Prop Prop PropDrive type

Page 124

528150-YTG-G-121024 Johnson Controls Unitary ProductsZJ037-061 Two Stage Gas Heat Physical Data ComponentModelsZJ037 ZJ049 ZJ061Nominal Tonnage 3.0 4

Page 125

528150-YTG-G-1210Johnson Controls Unitary Products 251. 1st Stage Capacity is 75% of Full Capacity.2. 1st Stage Capacity is 70% of Full Capacity.3. 2

Page 126

528150-YTG-G-121026 Johnson Controls Unitary ProductsZJ078-150 Physical Data ComponentModelsZJ078 ZJ090 ZJ102 ZJ120 ZJ150Nominal Tonnage 6.5 7.5 8.5

Page 127

528150-YTG-G-1210Johnson Controls Unitary Products 27CONDENSER FAN DATAQuantity of fans 2 2 2 2 4Fan diameter (Inch) 24 24 24 24 24Type Prop Prop Prop

Page 128

528150-YTG-G-121028 Johnson Controls Unitary ProductsZR037-061 Single Stage Gas Heat Physical Data ComponentModelsZR037 ZR049 ZR061Nominal Tonnage 3

Page 129

528150-YTG-G-1210Johnson Controls Unitary Products 29ComponentModelsZR037 ZR049 ZR061Nominal Tonnage 3 4 5CONDENSER FAN DATAQuantity of fans 1 2 2Fan

Page 130

528150-YTG-G-1210Johnson Controls Unitary Products 3Cooling With Gas Heat (6 1/2 Through 10 Tons)Roof curbs in eight- and fourteen-inch heights. Roof

Page 131

528150-YTG-G-121030 Johnson Controls Unitary ProductsZR037-061 Two Stage Gas Heat Physical Data ComponentModelsZR037 ZR049 ZR061Nominal Tonnage 3 4 5

Page 132

528150-YTG-G-1210Johnson Controls Unitary Products 31ComponentModelsZR037 ZR049 ZR061Nominal Tonnage 3 4 5CONDENSER FAN DATAQuantity of fans 1 2 2Fan

Page 133

528150-YTG-G-121032 Johnson Controls Unitary ProductsZR078-150 Physical Data ComponentModelsZR078 ZR090 ZR102 ZR120 ZR150Nominal Tonnage 6.5 7.5 8.5

Page 134

528150-YTG-G-1210Johnson Controls Unitary Products 33REHEAT COIL DATAFace area (Sq. Ft.) 6.66 6.66 10 10 10Rows 22222Fins per inch 13 13 13 13 13Tube

Page 135 - ZH/ZJ/ZR037-150

528150-YTG-G-121034 Johnson Controls Unitary ProductsZH/ZJ/ZR078-150 Unit LimitationsSize(Tons)Model Unit VoltageUnit LimitationsApplied Voltage Outdo

Page 136 - Electrical Data

528150-YTG-G-1210Johnson Controls Unitary Products 35Capacity PerformanceZH037-150 Cooling CapacitiesZH037 (3.0 Ton) Air onEvaporator CoilTemperature

Page 137

528150-YTG-G-121036 Johnson Controls Unitary Products115°F 125°F75077 36.4 3.3 13.7 12.3 9.1 - - - 32.6 3.5 12.4 10.7 8.1 - - -72 31.9 3.2 19.7 16.6 1

Page 138

528150-YTG-G-1210Johnson Controls Unitary Products 37ZH049 (4.0 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 139

528150-YTG-G-121038 Johnson Controls Unitary Products115°F 125°F100077 46.0 4.3 16.4 14.3 10.4 - - - 41.4 4.7 13.7 12.1 8.7 - - -72 40.8 4.2 24.6 20.6

Page 140

528150-YTG-G-1210Johnson Controls Unitary Products 39ZH061 (5.0 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 141

528150-YTG-G-12104 Johnson Controls Unitary ProductsNomenclatureZ H 090 N10 A 2 A AA 5 0 1 2 4 AProduct CategoryZ = A/C, Single Pkg., R-410AA = Std. M

Page 142

528150-YTG-G-121040 Johnson Controls Unitary Products115°F 125°F125077 57.6 5.5 21.5 19.6 14.2 - - - 52.1 6.0 20.7 17.0 12.6 - - -72 52.0 5.3 33.3 27.

Page 143

528150-YTG-G-1210Johnson Controls Unitary Products 41ZH078 (6.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 144

528150-YTG-G-121042 Johnson Controls Unitary Products115°F 125°F162577 78.3 7.0 31.2 26.7 19.5 - - - 69.4 7.5 24.9 23.7 17.5 - - -72 70.7 6.8 44.7 37.

Page 145

528150-YTG-G-1210Johnson Controls Unitary Products 43ZH090 (7.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 146

528150-YTG-G-121044 Johnson Controls Unitary Products115°F 125°F187577 96.7 8.4 32.9 30.3 22.4 - - - 89.9 9.0 27.0 24.2 19.6 - - -72 86.3 8.2 51.1 43.

Page 147

528150-YTG-G-1210Johnson Controls Unitary Products 45ZH102 (8.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 148

528150-YTG-G-121046 Johnson Controls Unitary Products115°F 125°F212577 101.7 9.7 38.8 35.0 25.9 - - - 91.0 10.3 34.9 30.1 22.7 - - -72 92.3 9.4 58.1 4

Page 149

528150-YTG-G-1210Johnson Controls Unitary Products 47ZH120 (10 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Total

Page 150

528150-YTG-G-121048 Johnson Controls Unitary Products115°F 125°F250077 118.1 11.1 48.5 41.2 30.6 - - - 106.7 12.3 43.2 38.1 27.7 - - -72 110.4 11.1 69

Page 151

528150-YTG-G-1210Johnson Controls Unitary Products 49ZH150 (12.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tot

Page 152

528150-YTG-G-1210Johnson Controls Unitary Products 5Features and BenefitsStandard Features• High Efficiency – High efficiency units reach as high as 1

Page 153

528150-YTG-G-121050 Johnson Controls Unitary Products115°F 125°F312577 158.4 14.6 65.6 53.5 40.6 - - - 147.6 16.1 60.0 50.8 38.1 - - -72 144.6 14.5 88

Page 154

528150-YTG-G-1210Johnson Controls Unitary Products 51ZJ037-150 Cooling CapacitiesZJ037 (3.0 Ton) Air onEvaporator CoilTemperature of Air on Condenser

Page 155

528150-YTG-G-121052 Johnson Controls Unitary Products115°F 125°F75077 32.6 3.1 11.2 9.9 7.0 - - - 28.3 3.3 9.2 7.9 5.4 - - -72 29.2 3.0 17.7 14.8 11.8

Page 156

528150-YTG-G-1210Johnson Controls Unitary Products 53ZJ049 (4.0 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 157

528150-YTG-G-121054 Johnson Controls Unitary Products115°F 125°F100077 45.6 4.3 17.0 15.2 10.8 - - - 40.4 4.7 17.9 11.7 9.0 - - -72 40.1 4.2 25.9 21.5

Page 158

528150-YTG-G-1210Johnson Controls Unitary Products 55ZJ061 (5.0 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 159

528150-YTG-G-121056 Johnson Controls Unitary Products115°F 125°F125077 58.5 4.9 22.3 20.4 14.9 - - - 53.4 5.3 21.9 17.7 13.3 - - -72 52.4 4.8 33.7 28.

Page 160

528150-YTG-G-1210Johnson Controls Unitary Products 57ZJ078 (6.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 161

528150-YTG-G-121058 Johnson Controls Unitary Products115°F 125°F162577 72.1 6.8 27.6 25.3 18.8 - - - 63.3 7.3 26.5 21.1 16.1 - - -72 64.6 6.6 41.6 35.

Page 162

528150-YTG-G-1210Johnson Controls Unitary Products 59ZJ090 (7.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 163

528150-YTG-G-12106 Johnson Controls Unitary Productsboard will alarm on ignition failures, compressor lock-outs and repeated limit switch trips.• Nuis

Page 164

528150-YTG-G-121060 Johnson Controls Unitary Products115°F 125°F187577 90.4 8.3 33.6 30.2 21.8 - - - 81.7 8.9 32.0 25.5 18.7 - - -72 81.1 8.0 51.6 43.

Page 165

528150-YTG-G-1210Johnson Controls Unitary Products 61ZJ102 (8.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tota

Page 166

528150-YTG-G-121062 Johnson Controls Unitary Products115°F 125°F212577 97.3 9.0 38.3 35.1 25.1 - - - 86.3 9.7 39.4 29.5 21.9 - - -72 87.5 8.7 58.0 48.

Page 167

528150-YTG-G-1210Johnson Controls Unitary Products 63ZJ120 (10 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Total

Page 168

528150-YTG-G-121064 Johnson Controls Unitary Products115°F 125°F250077 113.0 11.0 47.0 40.7 30.0 - - - 101.1 12.1 44.1 37.0 26.4 - - -72 104.5 11.0 69

Page 169

528150-YTG-G-1210Johnson Controls Unitary Products 65ZJ150 (12.5 Ton) Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh)Tot

Page 170

528150-YTG-G-121066 Johnson Controls Unitary Products115°F 125°F312577 158.4 14.0 63.3 51.9 38.9 - - - 148.8 15.3 56.6 48.7 35.8 - - -72 144.4 14.0 86

Page 171 - Electric Heat Multipliers

528150-YTG-G-1210Johnson Controls Unitary Products 67ZR037-150 Cooling and Reheat CapacitiesZR037 (3.0 Ton) Cooling Air onEvaporator CoilTemperature

Page 172 - Typical Wiring Diagrams

528150-YTG-G-121068 Johnson Controls Unitary Products115°F 125°F75077 34.0 2.4 11.6 10.9 8.1 - - - 31.5 2.1 11.5 9.9 7.9 - - -72 30.0 2.5 18.1 15.3 12

Page 173

528150-YTG-G-1210Johnson Controls Unitary Products 69ZR037 (3.0 Ton) ReheatAir onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh

Page 174

528150-YTG-G-1210Johnson Controls Unitary Products 7actuators have an adjustable auxiliary end-switch for optional power exhaust control.• VAV or Simp

Page 175

528150-YTG-G-121070 Johnson Controls Unitary ProductsZR049 (4.0 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 176

528150-YTG-G-1210Johnson Controls Unitary Products 71115°F 125°F100077 50.4 4.0 17.7 16.3 12.1 - - - 49.5 3.7 16.5 12.8 10.1 - - -72 43.0 3.9 26.2 22.

Page 177

528150-YTG-G-121072 Johnson Controls Unitary ProductsZR049 (4.0 Ton) ReheatAir onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh

Page 178

528150-YTG-G-1210Johnson Controls Unitary Products 73ZR061 (5.0 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 179

528150-YTG-G-121074 Johnson Controls Unitary Products115°F 125°F125077 60.8 6.1 19.8 18.1 13.3 - - - 55.9 7.3 18.9 12.5 10.1 - - -72 52.8 5.6 32.2 26.

Page 180

528150-YTG-G-1210Johnson Controls Unitary Products 75ZR061 (5.0 Ton) ReheatAir onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MBh

Page 181

528150-YTG-G-121076 Johnson Controls Unitary ProductsZR078 (6.5 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 182

528150-YTG-G-1210Johnson Controls Unitary Products 77115°F 125°F162577 72.6 8.1 27.5 24.0 18.0 - - - 68.3 9.0 24.0 21.5 15.8 - - -72 65.6 8.1 40.7 34.

Page 183

528150-YTG-G-121078 Johnson Controls Unitary ProductsZR078 (6.5 Ton) Reheat Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(M

Page 184

528150-YTG-G-1210Johnson Controls Unitary Products 7975°F 85°F162572 34.3 5.7 ----- 32.4 5.6 -----67 34.2 5.4 1.3 1.2 1.1 1.0 - 32.2 5.6 0.3 0.4 0.5 0

Page 185

528150-YTG-G-12108 Johnson Controls Unitary Products• Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in a

Page 186

528150-YTG-G-121080 Johnson Controls Unitary ProductsZR090 (7.5 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 187

528150-YTG-G-1210Johnson Controls Unitary Products 81115°F 125°F187577 87.0 8.8 31.8 27.6 20.5 - - - 80.5 9.7 27.4 25.2 18.3 - - -72 79.6 8.7 47.8 40.

Page 188

528150-YTG-G-121082 Johnson Controls Unitary ProductsZR090 (7.5 Ton) Reheat Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(M

Page 189

528150-YTG-G-1210Johnson Controls Unitary Products 8375°F 85°F187572 41.4 6.3 ----- 39.2 6.7 -----67 40.3 6.01.81.71.51.3- 38.0 6.3 -----62 37.7 5.85.

Page 190

528150-YTG-G-121084 Johnson Controls Unitary ProductsZR102 (8.5 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 191

528150-YTG-G-1210Johnson Controls Unitary Products 85115°F 125°F212577 102.2 10.3 39.0 35.2 25.4 - - - 95.6 11.4 36.2 31.0 22.6 - - -72 93.5 10.1 60.2

Page 192 - Weights and Dimensions

528150-YTG-G-121086 Johnson Controls Unitary ProductsZR102 (8.5 Ton) Reheat Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(M

Page 193

528150-YTG-G-1210Johnson Controls Unitary Products 8775°F 85°F212572 42.8 6.3 ----- 37.6 6.4 -----67 35.4 6.51.61.51.41.2- 28.6 6.8 -----62 31.9 6.24.

Page 194 - ZH037-061 and ZJ/ZR037

528150-YTG-G-121088 Johnson Controls Unitary ProductsZR120 (10 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(M

Page 195

528150-YTG-G-1210Johnson Controls Unitary Products 89115°F 125°F250077 114.7 11.7 43.6 38.1 27.5 - - - 104.7 12.9 36.1 33.8 23.4 - - -72 105.4 11.5 66

Page 196

528150-YTG-G-1210Johnson Controls Unitary Products 9• Slab Economizer for Energy Recovery Ventilator- (Without barometric relief or Fresh Air Hood) -

Page 197 - ZJ/ZR150

528150-YTG-G-121090 Johnson Controls Unitary ProductsZR120 (10 Ton) Reheat Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(MB

Page 198 - Detail B

528150-YTG-G-1210Johnson Controls Unitary Products 9175°F 85°F250072 59.1 8.4 0.6 0.7 0.9 - - 52.8 8.9 3.0 3.8 4.5 - -67 53.8 8.0 ----- 49.1 8.4 -----

Page 199

528150-YTG-G-121092 Johnson Controls Unitary ProductsZR150 (12.5 Ton) Cooling Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1

Page 200

528150-YTG-G-1210Johnson Controls Unitary Products 93115°F 125°F312577 156.3 14.6 67.9 54.8 40.9 - - - 144.5 16.0 60.9 51.5 37.9 - - -72 142.6 14.5 90

Page 201 - ZH150 Unit Side Duct Openings

528150-YTG-G-121094 Johnson Controls Unitary ProductsZR150 (12.5 Ton) Reheat Air onEvaporator CoilTemperature of Air on Condenser CoilTotalCapacity1(

Page 202 - ZH/ZJ/ZR037-150 Roof Curb

528150-YTG-G-1210Johnson Controls Unitary Products 9575°F 85°F312572 83.6 9.7 ----- 83.0 10.2 -----67 76.2 9.2 11.5 10.1 8.7 7.3 - 73.4 9.4 12.6 11.4

Page 203

528150-YTG-G-121096 Johnson Controls Unitary ProductsDrive Selection1. Determine side or bottom supply duct Application.2. Determine desired airflow.3

Page 204 - Economizer Options

528150-YTG-G-1210Johnson Controls Unitary Products 97Altitude and Temperature Correction for CFM, Static Pressure and Power.The information below shou

Page 205

528150-YTG-G-121098 Johnson Controls Unitary ProductsIndoor Blower SpecificationsSize(Tons)ModelAirflowOptionMotor Motor Sheave Blower SheaveBeltHP RP

Page 206

528150-YTG-G-1210Johnson Controls Unitary Products 99RPM SelectionSize(Tons)ModelAirflow OptionHPMaxBHPMotorSheaveBlowerSheave6 TurnsOpen5 TurnsOpen4

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