York ZJ180 Specifications download pdf

R-410A

ZJ SERIES

15 - 25 Ton

60 Hertz

GZKDJRRJDGHZ2[JZFJR

173463-YIM-C-0806

TABLE OF CONTENTS

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 14

Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Optional Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Economizer And Power Exhaust Set Point Adjustments . 24

Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . 41

No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 42

Electric Heating Sequence Of Operations . . . . . . . . . . . . 43

Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 43

Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . 44

Gas Heating Operation Errors . . . . . . . . . . . . . . . . . . . . 45

Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Start-Up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Checking Gas Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

LIST OF TABLES

1 ZJ180-300 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 ZJ180-300 Unit Accessory Weights . . . . . . . . . . . . . . . . . 9

4 Utilities Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 ZJ180-300 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 11

6 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8 ZJ180-300 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . 20

9 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 21

10 Gas Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

11 Gas Pipe Sizing - CapacIty of Pipe . . . . . . . . . . . . . . . . . 22

12 Gas Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . 22

13 Altitude/Temperature Correction Factors . . . . . . . . . . . . 27

14 ZJ Cooling Only Bottom Duct Blower Performance . . . . 28

15 ZJ Gas Heat Bottom Duct Blower Performance . . . . . . . 33

16 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . . 40

17 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 40

18 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 41

19 Limit Control Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

20 Electric Heat Anticipator Setpoint . . . . . . . . . . . . . . . . . . 44

21 Gas Heat Limit Control Setting . . . . . . . . . . . . . . . . . . . . 46

22 Gas Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . 46

23 Gas Rate Cubic Feet Per Hour . . . . . . . . . . . . . . . . . . . . 47

24 Unit Control Board Flash Codes . . . . . . . . . . . . . . . . . . . 55

LIST OF FIGURES

1 ZJ180-300 Component Location . . . . . . . . . . . . . . . . . . . 6

2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 ZJ180-300 Unit Dimensions Front View . . . . . . . . . . . . . 9

6 ZJ180-300 Unit Dimensions Rear View . . . . . . . . . . . . . 10

7 ZJ180-300 Unit Dimensions Rain Hood . . . . . . . . . . . . . 11

8 ZJ180-300 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 Fixed Outdoor Air Damper . . . . . . . . . . . . . . . . . . . . . . . 13

10 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

11 Field Wiring Disconnect - Cooling Unit With/Without

Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

12 Field Wiring 24 Volt Thermostat . . . . . . . . . . . . . . . . . . . 15

13 External Supply Connection External Shut-Off . . . . . . . 22

14 Bottom Supply Connection External Shut-Off . . . . . . . . 22

15 Vent and Combustion Air Hood . . . . . . . . . . . . . . . . . . . 24

16 Enthalpy Set Point Chart . . . . . . . . . . . . . . . . . . . . . . . . 25

17 Honeywell Economizer Control W7212 . . . . . . . . . . . . . 25

18 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

19 Altitude/Temperature Correction Factors . . . . . . . . . . . . 27

20 Pressure Drop Across A Dry Indoor Coil Vs. Supply Air

CFM For All Unit Tonnages . . . . . . . . . . . . . . . . . . . . . . 40

21 Gas Valve Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

22 Gas Valve and Controls . . . . . . . . . . . . . . . . . . . . . . . . . 46

23 Proper Pilot Flame Adjustment . . . . . . . . . . . . . . . . . . . 48

24 Typical Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

25 Typical Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

26 ZJ180 (15 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 49

27 ZJ210 (17.5 Ton) Charging Chart . . . . . . . . . . . . . . . . . 49

28 ZJ240 (20 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 49

29 ZJ300 (25 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 49

30 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

1 2 ... 56

Summary of Contents

Page 1 - GZKDJRRJDGHZ2[JZFJR

R-410AZJ SERIES 15 - 25 Ton60 Hertz GZKDJRRJDGHZ2[JZFJR173463-YIM-C-0806TABLE OF CONTENTSGeneral . . . . . . . . . . . . . . . . . . . . . .

Page 2

173463-YIM-C-080610 Unitary Products GroupFigure 6: ZJ180-300 Unit Dimensions Rear ViewNOTE: Units are shipped with the bottom duct openings covered.

Page 3

173463-YIM-C-0806Unitary Products Group 11Figure 7: ZJ180-300 Unit Dimensions Rain HoodNote: ELEC/ELEC Models: Units and ductwork are approved for zer

Page 4 - Nomenclature

173463-YIM-C-080612 Unitary Products GroupFigure 8: ZJ180-300 Roof CurbDuctworkDuctwork should be designed and sized according to the methods in Manua

Page 5 - Installation

173463-YIM-C-0806Unitary Products Group 13Figure 9: Fixed Outdoor Air DamperCondensate DrainPlumbing must conform to local codes. Use a sealing compou

Page 6 - 6 Unitary Products Group

173463-YIM-C-080614 Unitary Products GroupPower And Control WiringField wiring to the unit, fuses, and disconnects must conform to provisions of Natio

Page 7 - Rigging And Handling

173463-YIM-C-0806Unitary Products Group 15Thermostat WiringThe thermostat should be located on an inside wall approximately 56 inch above the floor wh

Page 8

173463-YIM-C-080616 Unitary Products GroupTable 7: Electrical Data ZJ180-300 - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD F

Page 9

173463-YIM-C-0806Unitary Products Group 17300(25)208-3-60 23.0 160 31.5 3.7 38.6 0.0None - - - 155.1 175E18 13.5 1 37.5 155.1 175E36 27 2 74.9 155.1 1

Page 10

173463-YIM-C-080618 Unitary Products GroupZJ180-300 - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD FanMotors(each)SupplyBlowerMo

Page 11 - Unit with Rain Hoods

173463-YIM-C-0806Unitary Products Group 19300(25)208-3-60 23.0 160 31.5 3.7 38.6 10.0None - - - 165.1 200E18 13.5 1 37.5 165.1 200E36 27 2 74.9 165.1

Page 12 - Ductwork

173463-YIM-C-08062 Unitary Products GroupGeneralYORK® Model ZJ units are either single package air conditions equipped with optional factory installed

Page 13 - Compressors

173463-YIM-C-080620 Unitary Products GroupTable 8: ZJ180-300 Physical Data ComponentModelsZJ180 ZJ210 ZJ240 ZJ300Nominal Tonnage 15 17.5 20 25ARI COO

Page 14 - Power And Control Wiring

173463-YIM-C-0806Unitary Products Group 21Optional Electric HeatThe factory-installed heaters are wired for single point power supply. Power supply ne

Page 15 - Wire Size Maximum Length

173463-YIM-C-080622 Unitary Products GroupGas PipingProper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific grav

Page 16

173463-YIM-C-0806Unitary Products Group 235. The gas supply should be a separate line and installed in accordance with all safety codes as prescribed

Page 17 - 3. HACR type per NEC

173463-YIM-C-080624 Unitary Products GroupFigure 15: Vent and Combustion Air HoodOptions/AccessoriesElectric HeatElectric heaters are available as a f

Page 18

173463-YIM-C-0806Unitary Products Group 25Figure 16: Enthalpy Set Point ChartFigure 17: Honeywell Economizer Control W721240(4)70(21)50(10)55(13)60(16

Page 19

173463-YIM-C-080626 Unitary Products GroupPhasingYork® Model ZJ units are properly phased at the factory. Check for proper compressor rotation. If the

Page 20 - 20 Unitary Products Group

173463-YIM-C-0806Unitary Products Group 27Figure 19: Altitude/Temperature Correction FactorsThe examples below will assist in determining the airflow

Page 21 - Optional Gas Heat

173463-YIM-C-080628 Unitary Products GroupTable 14: ZJ Cooling Only Bottom Duct Blower PerformanceZJ180 (15 Ton) Standard Drive Cooling Only Bottom Du

Page 22 - Shut-off

173463-YIM-C-0806Unitary Products Group 29ZJ210 (17.5 Ton) Standard Drive Cooling Only Bottom Duct Blower Performance17.5 Ton Standard Drive Cooling O

Page 23

173463-YIM-C-0806Unitary Products Group 3Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazin

Page 24 - Adjustments

173463-YIM-C-080630 Unitary Products GroupZJ240 (20 Ton) Standard Drive Cooling Only Bottom Duct Blower Performance20 Ton Standard Drive Cooling Only

Page 25 - Unitary Products Group 25

173463-YIM-C-0806Unitary Products Group 31ZJ300 (25 Ton) Standard Drive Cooling Only Bottom Duct Blower Performance25 Ton Standard Drive Cooling Only

Page 26 - Defl Force

173463-YIM-C-080632 Unitary Products GroupZJ300 (25 Ton) Hi-Static Drive Cooling Only Bottom Duct Blower Performance25 Ton Hi-Static Drive Cooling Onl

Page 27 - $LU7HPSHUDWXUH)

173463-YIM-C-0806Unitary Products Group 33Table 15: ZJ Gas Heat Bottom Duct Blower PerformanceZJ180 (15 Ton) Standard Drive Gas Heat Bottom Duct Blowe

Page 28 - ESP (iwg)

173463-YIM-C-080634 Unitary Products GroupZJ210 (17.5 Ton) Standard Drive Gas Heat Bottom Duct Blower Performance17.5 Ton Standard Drive Gas Heat Bott

Page 29

173463-YIM-C-0806Unitary Products Group 35ZJ210 (17.5 Ton) Hi-Static Drive Gas Heat Bottom Duct Blower Performance17.5 Ton Hi-Static Drive Gas Heat Bo

Page 30

173463-YIM-C-080636 Unitary Products GroupZJ240 (20 Ton) Standard Drive Gas Heat Bottom Duct Blower Performance20 Ton Standard Drive Gas Heat Bottom D

Page 31

173463-YIM-C-0806Unitary Products Group 37ZJ240 (20 Ton) Hi-Static Drive Gas Heat Bottom Duct Blower Performance20 Ton Hi-Static Drive Gas Heat Bottom

Page 32

173463-YIM-C-080638 Unitary Products GroupZJ300 (25 Ton) Standard Drive Gas Heat Bottom Duct Blower Performance25 Ton Standard Drive Gas Heat Bottom D

Page 33

173463-YIM-C-0806Unitary Products Group 39ZJ300 (25 Ton) Hi-Static Drive Gas Heat Bottom Duct Blower Performance25 Ton Standard Drive Gas Heat Bottom

Page 34

173463-YIM-C-08064 Unitary Products GroupNomenclatureZ J 180 N24 A 2 A AA 1 0 1 2 4 AZ = A/C, Single Pkg., R-410AProduct CategoryA=Std.DriveAirflowB =

Page 35

173463-YIM-C-080640 Unitary Products GroupAir BalanceStart the supply air blower motor. Adjust the resistances in both the supply and the return air d

Page 36

173463-YIM-C-0806Unitary Products Group 41Supply Air Drive AdjustmentThe RPM of the supply air blower will depend on the required CFM, the unit access

Page 37

173463-YIM-C-080642 Unitary Products GroupEconomizer With Single Enthalpy SensorWhen the room thermostat calls for “first-stage” cooling, the low volt

Page 38

173463-YIM-C-0806Unitary Products Group 43Low Ambient CoolingTo determine when to operate in low ambient mode, the UCB has a pair of terminals connect

Page 39

173463-YIM-C-080644 Unitary Products GroupSafety ControlsThe UCB monitors the temperature limit switch of electric heat units.The control circuit incl

Page 40 - Air Balance

173463-YIM-C-0806Unitary Products Group 45When the thermostat calls for the second stage of heating, the low-voltage control circuit from “R” to “W2”

Page 41 - Operation

173463-YIM-C-080646 Unitary Products GroupRollout SwitchThis switch is located above the main burners in the control compartment, which in the event o

Page 42

173463-YIM-C-0806Unitary Products Group 47Start-Up (Gas Heat)Pre-Start Check ListComplete the following checks before starting the unit.1. Check the t

Page 43

173463-YIM-C-080648 Unitary Products GroupManifold Gas Pressure AdjustmentSmall adjustments to the high-fire gas flow may be made by turning the press

Page 44

173463-YIM-C-0806Unitary Products Group 49Charging The UnitFigure 26: ZJ180 (15 Ton) Charging ChartFigure 27: ZJ210 (17.5 Ton) Charging ChartFigure 28

Page 45

173463-YIM-C-0806Unitary Products Group 5InstallationInstallation Safety InformationRead these instructions before continuing this appliance installat

Page 46 - Start-Up (Cooling)

173463-YIM-C-080650 Unitary Products GroupTroubleshootingCooling Troubleshooting GuideOn calls for cooling, if the compressors are operating but the s

Page 47 - Checking Gas Heat Input

173463-YIM-C-0806Unitary Products Group 519. If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB ma

Page 48

173463-YIM-C-080652 Unitary Products Groupshould be flashing a code. If not, press and release the ALARMS button on the UCB. The UCB will flash the la

Page 49 - Charging The Unit

173463-YIM-C-0806Unitary Products Group 53the Mate-N-Lock plug to the Y1 “ECON” terminal. The economizer control may have faulted and is not returning

Page 50 - Troubleshooting

173463-YIM-C-080654 Unitary Products Groupfor proper furnace operation. If lock-out continues to occur, locate the source of the problem and correct.2

Page 51

173463-YIM-C-0806Unitary Products Group 55alarm condition but due to the space constraints of the UCB, will be indicated by the Red LED. In all other

Page 52

Page 53

173463-YIM-C-08066 Unitary Products GroupFigure 1: ZJ180-300 Component LocationSimplicity® Control Board110 Volt ConvenienceOutlet (“Powered” or “Non-

Page 54

173463-YIM-C-0806Unitary Products Group 7LocationUse the following guidelines to select a suitable location for these units:1. Unit is designed for ou

Page 55

173463-YIM-C-08068 Unitary Products GroupUnits may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpos

Page 56 - Group Drive 73069

173463-YIM-C-0806Unitary Products Group 9Figure 5: ZJ180-300 Unit Dimensions Front ViewNote: All entry holes should be sealed to prevent rain water en

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York ZJ180 Specifications

Browse online or download Specifications for Split-system air conditioners York ZJ180. York ZJ180 Specifications User Manual

Summary of Contents

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