York PREDATOR 150 User Manual

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INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SINGLE PACKAGE AIR CONDITIONERS AND
SINGLE PACKAGE ELECTRIC UNITS
DM090, 120 and 150
7-1/2 TO 12-1/2 TON
(380V, 3 Phase, 60 HZ)
035-17311-002-A-0803
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
are intended to
clarify or make the installation easier. Cautions
are given
to prevent equipment damage. Warnings
are given to alert
installer that personal injury and/or equipment damage
may result if installation procedure is not handled properly.
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .5
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . .37
NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .39
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .39
See following pages for a complete Table of Contents.
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Summary of Contents

Page 1 - INSTALLATION

INSTALLATION MANUALCAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT.SAVE THIS MANUALSINGLE PACKAGE AIR CONDITIONERS ANDSINGLE PAC

Page 2 - TABLE OF CONTENTS

035-17311-002-A-080310 Unitary Products GroupINSTALLATIONINSTALLATION SAFETY INFORMATIONRead these instructions before continuing this applianceinstal

Page 3 - LIST OF FIGURES

035-17311-002-A-0803Unitary Products Group 11LOCATIONUse the following guidelines to select a suitable location forthese units:1. Unit is designed for

Page 4 - LIST OF TABLES

035-17311-002-A-080312 Unitary Products GroupUnits may be moved or lifted with a forklift. Slotted openingsin the base rails are provided for this pu

Page 5 - APPROVALS

035-17311-002-A-0803Unitary Products Group 13NOTE: A one-inch clearance must be provided betweenany combustible material and the supply ductworkfor a

Page 6 - NOMENCLATURE

035-17311-002-A-080314 Unitary Products Group.FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)14-23/3216-3/818-1/1619-5/863-1/27-1/817-3/1619-3/1621-3/16

Page 7 - Unitary Products Group 7

035-17311-002-A-0803Unitary Products Group 15DUCTWORKDuctwork should be designed and sized according to themethods in Manual D of the Air Conditioning

Page 8 - 8 Unitary Products Group

035-17311-002-A-080316 Unitary Products GroupNote orientation. Panel is “insulation” side up.CONDENSATE DRAINThe side condensate drain is reversible a

Page 9 - Unitary Products Group 9

035-17311-002-A-0803Unitary Products Group 17THERMOSTAT WIRINGThe thermostat should be located on an inside wall approxi-mately 56 inches above the fl

Page 10

035-17311-002-A-080318 Unitary Products GroupFIGURE 17 - ELECTRONIC THERMOSTAT FIELD WIRINGW 2R CR HY 1Y 2W 1GCX 1X 3X 4A 1A 2TTW 2Y 1Y 2W 1GCO C CXR

Page 11 - 380 350 418

035-17311-002-A-0803Unitary Products Group 19TABLE 8: ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT POWER CONVENIENCE OUTLETTABLE 9: ELECTRICAL DATA - D

Page 12 - F R O N T

035-17311-002-A-08032 Unitary Products GroupTABLE OF CONTENTSGENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SAF

Page 13 - DETAIL C

035-17311-002-A-080320 Unitary Products GroupTABLE 10: ELECTRICAL DATA - DM120 (10 TON) WITHOUT POWER CONVENIENCE OUTLETTABLE 11: ELECTRICAL DATA - DM

Page 14

035-17311-002-A-0803Unitary Products Group 21OPTIONS/ACCESSORIESELECTRIC HEAT ACCESSORIESElectric heaters are available as field installed accessories

Page 15 - R E T U R N

035-17311-002-A-080322 Unitary Products GroupECONOMIZERThe Economizer can be a factory installed option or a fieldinstalled accessory. If factory inst

Page 16 - 3 " M i n i m u m

035-17311-002-A-0803Unitary Products Group 23FIGURE 20 - ENTHALPY SET POINT CHART40(4)70(21)50(10)55(13)60(16)65(18)35(2)45(7)75(24)80(27)35(2)40(4)4

Page 17 - TABLE 7: CONTROL WIRE SIZES

035-17311-002-A-080324 Unitary Products GroupPHASINGPredator® units are properly phased at the factory. Check forproper compressor rotation. If the bl

Page 18 - B O A R D

035-17311-002-A-0803Unitary Products Group 25TABLE 17: 7-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †ESP‡TURNS OPEN**012345CFMW††BHP CFMW††B

Page 19 - Unitary Products Group 19

035-17311-002-A-080326 Unitary Products GroupTABLE 19: 10 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †ESP‡TURNS OPEN**012345CFMW††BHP CFMW††BHP

Page 20 - 20 Unitary Products Group

035-17311-002-A-0803Unitary Products Group 27TABLE 21: 12-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †ESP‡TURNS OPEN**012345CFMW††BHP CFMW††

Page 21 - TABLE 14: PHYSICAL DATA

035-17311-002-A-080328 Unitary Products GroupTABLE 23: 7-1/2 TON STANDARD MOTOR SIDE SHOT BLOWER PERFORMANCE* †ESP‡TURNS OPEN**012345CFMW††BHP CFMW††B

Page 22 - ADJUSTMENTS AND INFORMATION

035-17311-002-A-0803Unitary Products Group 29TABLE 25: 10 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE* †ESP‡TURNS OPEN**012345CFMW††BHP CFMW††BHP

Page 23 - Unitary Products Group 23

035-17311-002-A-0803Unitary Products Group 3LIST OF FIGURESFig. # Pg.#1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . 102 CONDENSER CO

Page 24 - 150 3750 6250

035-17311-002-A-080330 Unitary Products GroupNOTES FOR TABLE 17 THROUGH TABLE 28: • Blower performance includes dry coil and two-inchfilters.• Blower

Page 25

035-17311-002-A-0803Unitary Products Group 31AIR BALANCEStart the supply air blower motor. Adjust the resistances in both the supply and the return a

Page 26

035-17311-002-A-080332 Unitary Products GroupSUPPLY AIR DRIVE ADJUSTMENTAt unit start-up, the measured CFM may be higher or lowerthan the required CFM

Page 27

035-17311-002-A-0803Unitary Products Group 33OPERATIONSEQUENCE OF OPERATIONS OVERVIEWFor the Predator® series of units, the thermostat makes a cir-cui

Page 28

035-17311-002-A-080334 Unitary Products GroupCOOLING SEQUENCE OF OPERATIONCONTINUOUS BLOWERBy setting the room thermostat fan switch to "ON,"

Page 29

035-17311-002-A-0803Unitary Products Group 35COOLING OPERATION ERRORSEach cooling system is monitored for operation outside of theintended parameters.

Page 30

035-17311-002-A-080336 Unitary Products Groupa compressor too soon after its previous run. Additionally, aminimum run time is imposed any time a compr

Page 31 - CHECKING AIR QUANTITY

035-17311-002-A-0803Unitary Products Group 37START-UP (COOLING)PRESTART CHECK LISTAfter installation has been completed:1. Check the electrical supply

Page 32

035-17311-002-A-080338 Unitary Products GroupTABLE 35: 10 TON STANDARD EFFICIENCY SUPERHEAT CHARGINGOutdoorTemp (°F)Superheat at Compressor Suction (°

Page 33 - OPERATION

035-17311-002-A-0803Unitary Products Group 39NORMAL MAINTENANCEGENERALFILTERSInspect once a month. Replace disposable or clean perma-nent type as nec

Page 34 - COOLING SEQUENCE OF OPERATION

035-17311-002-A-08034 Unitary Products GroupLIST OF TABLESTbl.# Pg.#1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 112 UNIT TEMPERATURE

Page 35 - COMPRESSOR PROTECTION

035-17311-002-A-080340 Unitary Products GroupTABLE 37: UNIT CONTROL BOARD FLASH CODESFlash Code DescriptionOn SteadyControl Failure - Replace ControlH

Page 36

035-17311-002-A-0803Unitary Products Group 41COOLING TROUBLESHOOTING GUIDEOn calls for cooling, if the compressors are operating but thesupply air blo

Page 37 - CHARGING THE UNIT

035-17311-002-A-080342 Unitary Products Grouplocked out the compressor for repeat trips. The UCB should be flashing an alarm code. If not, press and

Page 38

035-17311-002-A-0803Unitary Products Group 439. If 24 volts is present at the UCB Y2 terminal and none of the protection switches have opened, the UCB

Page 39 - TROUBLESHOOTING

Subject to change without notice. Printed in U.S.A. 035-17311-002-A-0803Copyright © by Unitary Products Group 2003. All rights reserved. Supersedes: 0

Page 40

035-17311-002-A-0803Unitary Products Group 5GENERALYORK Predator® units are single package air conditionersdesigned for outdoor installation on a roo

Page 41 - COOLING TROUBLESHOOTING GUIDE

035-17311-002-A-08036 Unitary Products GroupNOMENCLATURE6½ - 12½ Ton Predator Model Number NomenclatureProduct CategoryD = Air Cond., Single PackagePr

Page 42

035-17311-002-A-0803Unitary Products Group 7NOMENCLATURE, ADDITONAL OPTIONS:AA NoneAB Phase MonitorAC Coil GuardAD Dirty Filter SwitchAE Phase Monitor

Page 43

035-17311-002-A-08038 Unitary Products GroupHN Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond CoilsHP Honeywell Excel 10

Page 44

035-17311-002-A-0803Unitary Products Group 9TE Technicoat Condenser Coil, Phase Monitor, & Coil GuardTF Technicoat Condenser Coil, Phase Monitor

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