York DM150 User Manual

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INSTALLATION
MANUAL - 50 Hz
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SINGLE PACKAGE AIR CONDITIONERS AND
SINGLE PACKAGE GAS/ELECTRIC UNITS
DM090, 120 AND 150
7-1/2, 10 AND 12-1/2 TON
(9.0 TO 10.0 EER) 50 Hz
127408-YIM-B-0606
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions
are given
to prevent equipment damage. Warnings
are given to alert
installer that personal injury and/or equipment damage
may result if installation procedure is not handled properly.
CONTENTS
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . 5
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RENEWAL PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . 45
START-UP (GAS HEAT) . . . . . . . . . . . . . . . . . . . . . 45
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 50
See the following pages for a complete Table of Contents.
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1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - MANUAL - 50 Hz

INSTALLATION MANUAL - 50 HzCAUTION: READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT.SAVE THIS MANUALSINGLE PACKAGE AIR CONDITIONERS ANDSI

Page 2 - TABLE OF CONTENTS

127408-YIM-B-060610 Unitary Products Group LOCATIONUse the following guidelines to select a suitable location forthese units:1. Unit is designed for

Page 3 - LIST OF FIGURES

127408-YIM-B-0606Unitary Products Group 11FIGURE 7 - UNIT CENTER OF GRAVITYCLEARANCESAll units require particular clearances for proper operation ands

Page 4 - LIST OF TABLES

127408-YIM-B-060612 Unitary Products Group NOTE: A one-inch clearance must be provided betweenany combustible material and the supply ductworkfor

Page 5 - INSPECTION

127408-YIM-B-0606Unitary Products Group 13.FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)3 2 - 1 1 / 1 6( 8 3 0 )6 - 1 3 / 1 6( 1 7 5 )6 - 1 3 / 1 6( 1

Page 6 - APPROVALS

127408-YIM-B-060614 Unitary Products GroupDUCTWORKDuctwork should be designed and sized according to themethods in Manual D of the Air Conditioning Co

Page 7 - Model Number Nomenclature

127408-YIM-B-0606Unitary Products Group 15Note orientation. Panel is “insulation” side up.CONDENSATE DRAINThe side condensate drain is reversible and

Page 8

127408-YIM-B-060616 Unitary Products GroupTHERMOSTAT WIRINGThe thermostat should be located on an inside wall approxi-mately 56 inches (1422 mm) above

Page 9 - COMPONENT LOCATION

127408-YIM-B-0606Unitary Products Group 17FIGURE 17 - ELECTRONIC THERMOSTAT FIELD WIRINGW 2R CR HY 1Y 2W 1GCX 1X 3X 4A 1A 2TTW 2Y 1Y 2W 1GCO C CXRT H

Page 10 - FIGURE 5 - UNIT 4 POINT LOAD

127408-YIM-B-060618 Unitary Products GroupFIGURE 19 - FIELD WIRING DISCONNECT - COOLING UNIT WITH OR WITHOUT ELECTRIC HEATTERMINAL BLOCK TB1FIELD SUPP

Page 11 - F R O N T

127408-YIM-B-0606Unitary Products Group 19TABLE 10: ELECTRICAL DATA 7-1/2 TON Voltage*CompressorsODFanMotorsSupply BlowerMotor FLAPwr ExhMotorElectric

Page 12 - JLYHQLQPLOOLPHWHUV

127408-YIM-B-06062 Unitary Products GroupTABLE OF CONTENTSGENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SAFETY CONS

Page 13 - TABLE 8: REAR DUCT DIMENSIONS

127408-YIM-B-060620 Unitary Products GroupTABLE 12: ELECTRICAL DATA 12-1/2 TON Voltage*CompressorsODFanMotorsSupply Air BlowerMotor FLAPwr ExhMotorEle

Page 14 - R I G H T

127408-YIM-B-0606Unitary Products Group 21OPTIONAL ELECTRIC HEATThe factory-installed heaters are wired for single point powersupply. Power supply nee

Page 15 - ( 7 6 . 2 m m )

127408-YIM-B-060622 Unitary Products GroupNOTE: Maximum capacity of pipe in cubic feet of gas perhour based upon a pressure drop of 0.3 inch W.C.and 0

Page 16 - TABLE 9: CONTROL WIRE SIZES

127408-YIM-B-0606Unitary Products Group 23LP UNITS, TANKS AND PIPINGAll gas heat units are shipped from the factory equipped fornatural gas use only.

Page 17 - B O A R D

127408-YIM-B-060624 Unitary Products Groupcabinet, if the unit has factory installed options. If fieldinstalled accessories are being installed all pa

Page 18 - 18 Unitary Products Group

127408-YIM-B-0606Unitary Products Group 25FIGURE 23 - ENTHALPY SET POINT CHART40(4)70(21)50(10)55(13)60(16)65(18)35(2)45(7)75(24)80(27)35(2)40(4)45(7)

Page 19

127408-YIM-B-060626 Unitary Products GroupPHASINGPredator® units are properly phased at the factory. Check forproper compressor rotation. If the blowe

Page 20 - 090 120 150

127408-YIM-B-0606Unitary Products Group 27TABLE 18: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (IMPERIAL)ESP(iwg)Turns Open012345CFM Watt

Page 21 - S H O W N

127408-YIM-B-060628 Unitary Products GroupTABLE 22: BLOWER PERFORMANCE 10 TON STANDARD MOTOR - SIDE DUCT (IMPERIAL)ESP(iwg)Turns Open012345CFM Watts B

Page 22

127408-YIM-B-0606Unitary Products Group 29TABLE 25: BLOWER PERFORMANCE 10 TON OPTIONAL MOTOR - SIDE DUCT (METRIC)ESP(Pa)Turns Open012345m3/sIn(kW)Out(

Page 23 - FIRE OR EXPLOSION HAZARD

127408-YIM-B-0606Unitary Products Group 3LIST OF FIGURESFig. # Pg. #1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . 82 CONDENSER COV

Page 24 - ADJUSTMENTS AND INFORMATION

127408-YIM-B-060630 Unitary Products GroupTABLE 28: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - DOWNSHOT (IMPERIAL)ESP(iwg)Turns Open012345CFM Watts

Page 25 - Unitary Products Group 25

127408-YIM-B-0606Unitary Products Group 31 TABLE 31: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (METRIC)ESP(Pa)Turns Open012345m3/sIn(kW)O

Page 26 - FIGURE 25 - BELT ADJUSTMENT

127408-YIM-B-060632 Unitary Products GroupTABLE 34: BLOWER PERFORMANCE 10 TON OPTIONAL MOTOR - DOWNSHOT (IMPERIAL)ESP(iwg)Turns Open012345CFM Watts BH

Page 27

127408-YIM-B-0606Unitary Products Group 33NOTES FOR TABLE 18 THROUGH TABLE 37: • Blower performance includes dry coil and two-inchfilters.• Blower per

Page 28

127408-YIM-B-060634 Unitary Products GroupAIR BALANCEStart the supply air blower motor. Adjust the resistances in both the supply and the return air

Page 29

127408-YIM-B-0606Unitary Products Group 35FIGURE 26 - DRY COIL DELTA P 50" CABINET'0'0$LUIORZ&)0'U\&RLO&apos

Page 30

127408-YIM-B-060636 Unitary Products GroupSUPPLY AIR DRIVE ADJUSTMENTAt unit start-up, the measured CFM may be higher or lowerthan the required CFM. T

Page 31

127408-YIM-B-0606Unitary Products Group 37TABLE 39: ADDITIONAL STATIC RESISTANCE 50” CABINET (IMPERIAL)CFMCooling Only*Economizer† ‡Electric Heat KW†9

Page 32

127408-YIM-B-060638 Unitary Products GroupTABLE 41: ADDITIONAL STATIC RESISTANCE 50” CABINET (METRIC)M3S Cooling Only*Economizer† ‡Electric Heat kW†9

Page 33

127408-YIM-B-0606Unitary Products Group 39TABLE 43: MOTOR SHEAVE DATUM 1VM50x7/8(1-1/2, 2 & 3 HP Motor)1VP56x1-1/8(5 HP Motor)Turns OpenDatum Dia.

Page 34 - AIR BALANCE

127408-YIM-B-06064 Unitary Products GroupLIST OF TABLESTbl. # Pg. #1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . 102 UNIT TEMPERATURE

Page 35 - '0

127408-YIM-B-060640 Unitary Products GroupOPERATIONSEQUENCE OF OPERATIONS OVERVIEWFor the Predator® series of units, the thermostat makes a cir-cuit b

Page 36 - SUPPLY AIR DRIVE ADJUSTMENT

127408-YIM-B-0606Unitary Products Group 41ECONOMIZER WITH POWER EXHAUST - A unit equipped with an economizer (single or dual enthalpy)and a power exha

Page 37

127408-YIM-B-060642 Unitary Products Groupaffected by any safety/preventive action. The other refrigerantsystem will continue in operation unless it i

Page 38

127408-YIM-B-0606Unitary Products Group 43GAS HEATING SEQUENCE OF OPERATIONSWhen the thermostat calls for the first stage of heating, thelow-voltage c

Page 39 - TABLE 43: MOTOR SHEAVE DATUM

127408-YIM-B-060644 Unitary Products GroupAny time the UCB senses voltage at the GV without a call forheat for a continuous five-minute period, the UC

Page 40 - OPERATION

127408-YIM-B-0606Unitary Products Group 45START-UP (COOLING)PRESTART CHECK LISTAfter installation has been completed:1. Check the electrical supply vo

Page 41 - SAFETY CONTROLS

127408-YIM-B-060646 Unitary Products Group3. Open gas heat access panel.4. Turn gas valve clockwise to “OFF” position (See Figure 29).MANIFOLD GAS PRE

Page 42

127408-YIM-B-0606Unitary Products Group 47NOTE: To find the Btu input, multiply the number of cubicfeet of gas consumed per hour by the Btu content of

Page 43 - GAS HEATING OPERATION ERRORS

127408-YIM-B-060648 Unitary Products GroupCHARGING THE UNITThese units should be charged using the superheat method.Super heat charging data is shown

Page 44 - FIGURE 28 - TYPICAL FLAME

127408-YIM-B-0606Unitary Products Group 4912-1/2 ton unit uses TXV. Charge the unit to 10° subcooling.TABLE 51: 10 TON SUPERHEAT CHARGINGOutdoorTemp (

Page 45 - START-UP (GAS HEAT)

127408-YIM-B-0606Unitary Products Group 5GENERALYORK® Predator® units are single package air conditionerswith optional gas heating designed for outdoo

Page 46 - TABLE 48: GAS HEAT STAGES

127408-YIM-B-060650 Unitary Products GroupTROUBLESHOOTING PREDATOR® FLASH CODESVarious flash codes are utilized by the unit control board (UCB) to ai

Page 47

127408-YIM-B-0606Unitary Products Group 51 FIGURE 30: UNIT CONTROL BOARDTABLE 53: IGNITION CONTROL FLASH CODESFLASHES FAULT CONDITIONS CHECKSTEADY ON

Page 48 - FIGURE 29 - TYPICAL GAS VALVE

127408-YIM-B-060652 Unitary Products GroupFIGURE 31 - BASIC TROUBLESHOOTING FLOWCHARTMonitorMonitoredSystemsProblem?Call forCooling?Call forHeating?C

Page 49

127408-YIM-B-0606Unitary Products Group 53 FIGURE 33 - TRIP FAILURE FLOW CHARTT r i p / F a i l u r eL o s s o fL S I n p u tE n e r g i z e b l

Page 50 - TROUBLESHOOTING

127408-YIM-B-060654 Unitary Products GroupCOOLING TROUBLESHOOTING GUIDEOn calls for cooling, if the compressors are operating but thesupply air blower

Page 51

127408-YIM-B-0606Unitary Products Group 559. If 24 volts is present at the UCB Y1 terminal and none of the protection switches have opened, the UCB ma

Page 52 - Power to

127408-YIM-B-060656 Unitary Products Grouplow-pressure switch, or freezestat. Check for 24 volts at the HPS2, LPS2, and FS2 terminals of the UCB. If

Page 53 - Unitary Products Group 53

127408-YIM-B-0606Unitary Products Group 5711. If 24 volts is present at the UCB Y1 terminal and the compressor is not out due to a protective switch t

Page 54 - COOLING TROUBLESHOOTING GUIDE

127408-YIM-B-060658 Unitary Products Group9. If the blower motor runs with the fan switch in the “ON” position but does not run shortly after the furn

Page 55

127408-YIM-B-0606Unitary Products Group 59

Page 56

127408-YIM-B-06066 Unitary Products GroupREFERENCEAdditional information is available in the following referenceforms:• Technical Guide - DM090-150, 2

Page 57

Subject to change without notice. Printed in U.S.A. 127408-YIM-B-0606Copyright © 2006 by Unitary Products Group. All rights reserved. Supersedes: 1274

Page 58

127408-YIM-B-0606Unitary Products Group 7NOMENCLATURED M 090 N10 A 7 A AA 3 0 1 2 4 AD = A/C, Single Pkg., R-22Product CategoryA = Std. MotorAirflowB

Page 59 - Unitary Products Group 59

127408-YIM-B-06068 Unitary Products GroupINSTALLATIONINSTALLATION SAFETY INFORMATIONRead these instructions before continuing this applianceinstallati

Page 60 - Group Drive 73069

127408-YIM-B-0606Unitary Products Group 9 LIMITATIONSThese units must be installed in accordance with the follow-ing:1. Local building codes, and2. Lo

Related models: DM090

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