York YCUL0130 Specifications

Standard, Glycol & Metric Models, Combined200-3-60230-3-60380-3-60460-3-60575-3-60MODELS ONLYYCUL0096 – YCUL0130 EPROM (031-02050-001 MICROBOARD)0

10FORM 150.63-NM5 (711)JOHNSON CONTROLSPRODUCT IDENTIFICATION NUMBER (PIN)EXAMPLES: 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3

100FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsThe Low Battery Warning can only occur at unit power-up. On micro panel power-up, the RTC

101FORM 150.63-NM5 (711)JOHNSON CONTROLSSTATUS KEY MESSAGESTABLE 17 – STATUS KEY MESSAGESSTATUS KEY MESSAGESGeneral Messages Fault MessagesUnit Switch

102FORM 150.63-NM5 (711)JOHNSON CONTROLSThe Display/Print keys allow the user to retrieve sys-tem and unit information that is useful for monitoring c

103FORM 150.63-NM5 (711)JOHNSON CONTROLSS Y S X S P = 7 2 . 1 P S I G D P = 2 2 7 . 0 P S I GThese displays show suction and discharge pr

104FORM 150.63-NM5 (711)JOHNSON CONTROLS E V A P P U M P I S O N E V A P H E A T E R I S O F F S Y S X R U N

105FORM 150.63-NM5 (711)JOHNSON CONTROLS2TABLE 18 – OPERATION DATAOPER DATA QUICK REFERENCE LISTThe following table is a quick reference list for info

106FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsPRINT KEYThe PRINT key allows the operator to obtain a printout of real-time system operating dat

107FORM 150.63-NM5 (711)JOHNSON CONTROLS2HISTORY DISPLAYSThe HISTORY key gives the user access to many unit and system operating parameters at the tim

108FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsDisplays whether manual override was Enabled or Disabled.Displays type of Current Feedback

109FORM 150.63-NM5 (711)JOHNSON CONTROLS2Displays the programmed Setpoint and Range, if the chiller is programmed for DAT Control mode.Displays

11FORM 150.63-NM5 (711)JOHNSON CONTROLSLD04284REFRIGERANT FLOW DIAGRAMFIG. 1 – REFRIGERANT FLOW DIAGRAM2 OR 3 COMPRESSORS PER SYSTEMOIL EQUALIZINGLIN

110FORM 150.63-NM5 (711)JOHNSON CONTROLSThe Entry Keys allow the user to view, change programmed values. The ENTRY keys consist of an UP ARROW key, D

111FORM 150.63-NM5 (711)JOHNSON CONTROLS“SETPOINTS” KEYS00069VIP2Programming of the cooling setpoints, daily schedule, and safeties is accomplished by

112FORM 150.63-NM5 (711)JOHNSON CONTROLSThis message indicates that the cooling setpoint is un-der REMOTE control. When under remote control, the cool

113FORM 150.63-NM5 (711)JOHNSON CONTROLS2Pressing the COOLING SETPOINTS again will bring up the display that allows the Maximum EMS-PWM Temperature R

114FORM 150.63-NM5 (711)JOHNSON CONTROLSPROGRAM KEYThere are six operating parameters under the PRO-GRAM key that are programmable. These

115FORM 150.63-NM5 (711)JOHNSON CONTROLSF A N D I F F E R E N T I A L O F F P R E S S U R E = X X X P S I GThe Fa

116FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit Controls460VAC SYSTEM TRIP VOLTSFor individual system high current trip programming on 460VAC chillers:

117FORM 150.63-NM5 (711)JOHNSON CONTROLS Cooling Setpoints Key Schedule/ Program Mode (press key to adv.) Advance Day Key (press enter to adv.)

118FORM 150.63-NM5 (711)JOHNSON CONTROLSThis turns system 1 offorThis turns systems 1 & 2 offTurning a system off with its system switch all

119FORM 150.63-NM5 (711)JOHNSON CONTROLSOPTION 3 – AMBIENT CONTROL TYPE: (YCUL00016-00086 ONLY)The low ambient cutout is adjustable from 25°F to 60°F

12FORM 150.63-NM5 (711)JOHNSON CONTROLSGENERALThe 15 - 130 Ton (53 - 457 kW) YCUL Condensing Unit Models are shipped complete from the factory ready f

120FORM 150.63-NM5 (711)JOHNSON CONTROLSThis should only be enabled on European units with soft start on 2 compressors. This feature modies the com-p

121FORM 150.63-NM5 (711)JOHNSON CONTROLSAlso see the UNIT KEYS PROGRAMMING QUICK REFERENCE LIST in Table 22, Page 122.CLOCKThe CLOCK display shows the

122FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsTABLE 22 – UNIT KEYS PROGRAMMING QUICK REFERENCE LISTTable 22 provides a quick reference list

123FORM 150.63-NM5 (711)JOHNSON CONTROLSUNIT OPERATION2CAPACITY CONTROLTo initiate the start sequence of the unit, all run per-missive inputs must

124FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsTABLE 23 – DISCHARGE AIR TEMPERATURE CONTROL FOR 5 AND 6 COMPRESSORS (7 AND 8 STEPS)TABLE 24 – DI

125FORM 150.63-NM5 (711)JOHNSON CONTROLS2Notes: 1. Step 1 is Hot Gas Bypass and is skipped when loading occurs. Hot Gas Bypass operation is inhibited

126FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsSUCTION PRESSURE CONTROLThe setpoint in Suction Pressure Control is the suction pressures each in

127FORM 150.63-NM5 (711)JOHNSON CONTROLS2SYSTEM LEAD/LAG(Discharge Air Temp Control Only)Lead/lag between systems may be selected to help equal-ize av

128FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsProgramThe superheat setpoint is programmable under the Pro-gram key. Superheat may be programmed

129FORM 150.63-NM5 (711)JOHNSON CONTROLSFan #1Fan #2Fan #3Fan #42FIG. 18 – YCUL0016 – YCUL0090 FAN LOCATION (TYPICAL)LD07403CONDENSER FAN CONTROL - YC

13FORM 150.63-NM5 (711)JOHNSON CONTROLSThis page intentionally left blank.

130FORM 150.63-NM5 (711)JOHNSON CONTROLSUnit ControlsCONDENSER FAN CONTROL - YCUL0016 – YCUL0090TABLE 29 – YCUL0016 - YCUL0090 LOW AMBIENT CONDENSER F

131FORM 150.63-NM5 (711)JOHNSON CONTROLSFAN #1FAN #3FAN #5FAN #2FAN #4FAN #62CONDENSER FAN CONTROL(YCUL0096 – YCUL0130 CHILLERS)Condenser fan contro

132FORM 150.63-NM5 (711)JOHNSON CONTROLSFAN #3FAN #5FAN #7FAN #1FAN #4FAN #6FAN #8FAN #2CONDENSER FAN CONTROL - YCUL0120 – YCUL0130FIG. 20 – YCUL0120

133FORM 150.63-NM5 (711)JOHNSON CONTROLS2This page intentionally left blank .

134FORM 150.63-NM5 (711)JOHNSON CONTROLSLOAD LIMITINGLoad Limiting is a feature that prevents the unit from loading beyond the desired value. 2 and 4

135FORM 150.63-NM5 (711)JOHNSON CONTROLSEMS-PWM REMOTE TEMPERATURE RESETEMS-PWM Remote Temperature Reset is a value that resets the Chilled Liquid

136FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 21 – FIELD AND FACTORY ELECTRICAL CONNECTIONS OPTIONAL REMOTE TEMPERATURE RESET BOARD(Metric)°reset = 6

137FORM 150.63-NM5 (711)JOHNSON CONTROLStype, expansion valve type, and start/hour counters to be viewed/modied. The ENTER/ADV key is used to advance

138FORM 150.63-NM5 (711)JOHNSON CONTROLSService and TroubleshootingAMBIENT AIR TEMP.LEAVING LIQUID TEMP.DISCHARGE AIR TEMP.SYS 2 *SUCTION PRESSURESYS

139FORM 150.63-NM5 (711)JOHNSON CONTROLS* The 30 dc unregulated supply is not an input. This voltage originates on the microboard and is used to sup

14FORM 150.63-NM5 (711)JOHNSON CONTROLSTo ensure warranty coverage, this equipment must be commissioned and serviced by an authorized YORK serv

140FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 22 – MICROBOARD LAYOUTService and TroubleshootingTB2TB1TB6TB5TB4CLK ON/OFFJUMPERTB3J9J7J5J6J8J4J10J2J1007

141FORM 150.63-NM5 (711)JOHNSON CONTROLSCHECKING INPUTS AND OUTPUTSDIGITAL INPUTSRefer to the unit wiring diagram. All digital inputs are connected to

142FORM 150.63-NM5 (711)JOHNSON CONTROLSService and TroubleshootingDISCHARGE AIR TEMPERATURE SENSORJ6-6 = +5 VDC regulated supply to sensor.J6-9 =

143FORM 150.63-NM5 (711)JOHNSON CONTROLS3Suction Temperature Sensor - System 1J5-7 = +5 VDC regulated supply to sensor.J5-12 = VDC input signal to t

144FORM 150.63-NM5 (711)JOHNSON CONTROLSService and TroubleshootingANALOG INPUTS – PressureRefer to the unit wiring diagram. Pressure inputs are con-n

145FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 23 – MICROBOARD RELAY CONTACT ARCHITECTURELD03842The suction transducers have a range from 0 to 200 PSIG

146FORM 150.63-NM5 (711)JOHNSON CONTROLS.TABLE 39 – KEYPAD PIN ASSIGNMENT MATRIX KEYPAD PIN CONNECTIONS STATUS 1 TO 5 OPER DATA 1 TO 7 PRI

147FORM 150.63-NM5 (711)JOHNSON CONTROLSChiller MicroboardTB2TXDDSRGND2 RD5 CTS7 SGPrinterDo not connectshield at printer endShield (connect shield to

148FORM 150.63-NM5 (711)JOHNSON CONTROLSTROUBLESHOOTING PROBLEM CAUSE SOLUTIONNo display on panel. 1. No 115VAC to 1T. 1a. Check wiring and fuse U

149FORM 150.63-NM5 (711)JOHNSON CONTROLSCONT’DTROUBLESHOOTING (CONT’D)3 PROBLEM CAUSE SOLUTION“LOW SUCTION PRESSURE” 4. TXV defective. 4. Replace

15FORM 150.63-NM5 (711)JOHNSON CONTROLS 6. Protection against corrosive environments is avail-able by supplying the units with either copper n, cur

150FORM 150.63-NM5 (711)JOHNSON CONTROLS PROBLEM CAUSE SOLUTIONCOMPRESSOR(S) WON’T 1. Demand not great enough. 1. No problem. Consult START “

151FORM 150.63-NM5 (711)JOHNSON CONTROLSMAINTENANCEIt is the responsibility of the equipment owner to provide maintenance on the system.IMPORTANTIf sy

152FORM 150.63-NM5 (711)JOHNSON CONTROLSRECEIVED DATA (CONTROL DATA)The Middle Market receives 8 data values from the ISN. The rst 4 are analog v

153FORM 150.63-NM5 (711)JOHNSON CONTROLSTABLE 42 – ISN TRANSMITTED DATA (CONT’D) ISN TYPE DATA PG. P49 Digital SYS 2 Comp 3 Run P50 Digital Chille

154FORM 150.63-NM5 (711)JOHNSON CONTROLSTABLE 43 – ISN OPERATIONAL AND FAULT CODES P56/58 OPERATIONAL CODE P57/59 FAULT CODE 0 NO ABNORMAL CONDIT

155FORM 150.63-NM5 (711)JOHNSON CONTROLS3This page intentionally left blank.

156FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0016E_ – YCUL0036E_FIG. 25 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YCUL0016E_ - YCUL00

157FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08801

158FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0016E_ – YCUL0036E_FIG. 26 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0016E_ - YCUL0036

159FORM 150.63-NM5 (711)JOHNSON CONTROLS4ELEMENTARY DIAGRAMYCUL0016E_ – YCUL0036E_FIG. 27 – ELEMENTARY DIAGRAM, MIDDLE MARKET – YCUL0016E_ - YCUL003

16FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationDISCHARGE AIR SENSORThe discharge air sensor and associated connector hardware is factory supplied

160FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsCONNECTION DIAGRAMYCUL0016E_ – YCUL0036E_LD08779FIG. 28 – CONNECTION DIAGRAM, MIDDLE MARKET –

161FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08946

162FORM 150.63-NM5 (711)JOHNSON CONTROLSLD08777ELEMENTARY DIAGRAMYCUL0040E_FIG. 29 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT - YCUL0040E_Wiring Diagrams

163FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08800

164FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0040E_FIG. 30 – ELEMENTARY DIAGRAM, POWER CIRCUIT - YCUL0040E_Wiring DiagramsLD08774

165FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08945FIG. 31 – ELEMENTARY DIAGRAM, MIDDLE MARKET - YCUL0040E_ELEMENTARY DIAGRAMYCUL0040E_

166FORM 150.63-NM5 (711)JOHNSON CONTROLSCONNECTION DIAGRAMYCUL0040E_FIG. 32 – CONNECTION DIAGRAM, MIDDLE MARKET - YCUL0040E_Wiring DiagramsLD08944

167FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08776

168FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0046E_ – YCUL0066E_FIG. 33 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YCUL0046E_ - YCUL00

169FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08804

17FORM 150.63-NM5 (711)JOHNSON CONTROLSPWM INPUTThe PWM input allows reset of the discharge air temperature setpoint (when unit is programmed

170FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0046E_ – YCUL0066E_FIG. 34 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0046E_ - YCUL0066

171FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08781

172FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsELEMENTARY DIAGRAMYCUL0046E_ – YCUL0066E_FIG. 35 – ELEMENTARY DIAGRAM, MIDDLE MARKET – YCUL00

173FORM 150.63-NM5 (711)JOHNSON CONTROLS4This page intentionally left blank.

174FORM 150.63-NM5 (711)JOHNSON CONTROLSCONNECTION DIAGRAMYCUL0046E_ – YCUL0066E_FIG. 36 – CONNECTION DIAGRAM, MIDDLE MARKET – YCUL0046E_ - YCUL0066

175FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08803

176FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0076E_ – YCUL0090E_FIG. 37 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YCUL0076E_ - YCUL00

177FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08807

178FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0076E_ – YCUL0090E_FIG. 38 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0076E_ - YCUL0090

179FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08785

18FORM 150.63-NM5 (711)JOHNSON CONTROLSEvaporator Below Condensing UnitOn a system where the evaporator is located below the condensing unit, the suct

180FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAMYCUL0076E_ – YCUL0090E_FIG. 39 – ELEMENTARY DIAGRAM, MIDDLE MARKET – YCUL0076E_ - YCUL0090

181FORM 150.63-NM5 (711)JOHNSON CONTROLS4This page intentionally left blank.

182FORM 150.63-NM5 (711)JOHNSON CONTROLSCONNECTION DIAGRAMYCUL0076E_ – YCUL0090E_FIG. 40 – CONNECTION DIAGRAM, MIDDLE MARKET – YCUL0076E_ - YCUL0090

183FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08806

184FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAM CONDENSING UNITSYCUL0096E_ – YCUL0100E_FIG. 41 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YC

185FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08810

186FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 42 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0096E_ - YCUL0100E_ELEMENTARY DIAGRAM YCUL0

187FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08809

188FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 43 – ELEMENTARY DIAGRAM, YCUL0096E_ - YCUL0100E_ELEMENTARY DIAGRAM MIDDLE MARKET HIGH PE

189FORM 150.63-NM5 (711)JOHNSON CONTROLSThis page intentionally left blank.4

19FORM 150.63-NM5 (711)JOHNSON CONTROLSSee notes on page 23.1TABLE 4 – REFRIGERANT LINE CONNECTIONSTABLE 5 – REFRIGERANT LINE PRESSURE DROPS (ENGLISH)

190FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 44 – CONNECTION DIAGRAM, YCUL0096E_ - YCUL0100E_CONNECTION DIAGRAM MIDDLE MARKET HIGH PER

191FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08808

192FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAM CONDENSING UNITSYCUL0106E_ – YCUL0106E_FIG. 45 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YC

193FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08819

194FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 46 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0106E_ - YCUL0106E_ELEMENTARY DIAGRAM YCUL0

195FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08817

196FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 47 – ELEMENTARY DIAGRAM, YCUL0106E_ - YCUL0106E_ELEMENTARY DIAGRAM MIDDLE MARKET HIGH PER

197FORM 150.63-NM5 (711)JOHNSON CONTROLSThis page intentionally left blank.4

198FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 48 – CONNECTION DIAGRAM, YCUL0106E_ - YCUL0106E_CONNECTION DIAGRAM MIDDLE MARKET HIGH PER

199FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08818

2FORM 150.63-NM5 (711)JOHNSON CONTROLS2GENERAL SAFETY GUIDELINESThis equipment is a relatively complicated apparatus. During installation, operation,

20FORM 150.63-NM5 (711)JOHNSON CONTROLS961502 5/8 2.1 3000255.4 5.43 1/8 0.9 2200 2.1 2.12 412 1/8 4.1 3690203.7 3.72 5/8 1.4 2460 1.4 1.41001 492 5/8

200FORM 150.63-NM5 (711)JOHNSON CONTROLSELEMENTARY DIAGRAM CONDENSING UNITSYCUL0120E_ – YCUL0130E_FIG. 49 – ELEMENTARY DIAGRAM, CONTROL CIRCUIT – YCU

201FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08822

202FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 50 – ELEMENTARY DIAGRAM, POWER CIRCUIT – YCUL0120E_ - YCUL0130E_ELEMENTARY DIAGRAM YCUL01

203FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08820

204FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 51 – ELEMENTARY DIAGRAM, YCUL0120E_ - YCUL0130E_ELEMENTARY DIAGRAM MIDDLE MARKET HIGH PE

205FORM 150.63-NM5 (711)JOHNSON CONTROLSThis page intentionally left blank.4

206FORM 150.63-NM5 (711)JOHNSON CONTROLSWiring DiagramsFIG. 52 – CONNECTION DIAGRAM, YCUL0120E_ - YCUL0130E_CONNECTION DIAGRAM MIDDLE MARKET HIGH PER

207FORM 150.63-NM5 (711)JOHNSON CONTROLS4LD08821

JOHNSON CONTROLSP.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USACopyright © by Johnson Controls 2011

21FORM 150.63-NM5 (711)JOHNSON CONTROLSTABLE 6 – REFRIGERANT LINE PRESSURE DROPS (METRIC)1 MODEL SYSTEM 1NOMINAL SUCTION LINE LIQUID LINE NUMBER N

22FORM 150.63-NM5 (711)JOHNSON CONTROLSSee notes on page 23.TABLE 6 – REFRIGERANT LINE PRESSURE DROPS (METRIC) MODEL SYSTEM 1NOMINAL SUCTION LINE

23FORM 150.63-NM5 (711)JOHNSON CONTROLSREFRIGERANT PIPING NOTES1. Based on R-22 at the nominal capacity of the unit or system, an ambient temperature

24FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 2 – MULTI POINT POWER SUPPLY WIRINGMULTI POINT POWER SUPPLY WIRING – (0016 - 0090)(TERMINAL BLOCK)LD045

25FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 3 – MULTI POINT POWER SUPPLY WIRING1Control Panel Circuit # 2Circuit # 1See electrical note 9Power Pane

26FORM 150.63-NM5 (711)JOHNSON CONTROLSLD04505InstallationFIG. 4 – SINGLE POINT POWER SUPPLY WIRINGSINGLE POINT POWER SUPPLY WIRING – (0016 - 0090)(

27FORM 150.63-NM5 (711)JOHNSON CONTROLS1FIG. 5 – SINGLE POINT POWER SUPPLY WIRINGLD04505SINGLE POINT POWER SUPPLY WIRING – (0016 - 0130)(TERMINAL BLO

28FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationIt is possible that multiple sources of power can be supplying the unit power panel. To pre-vent se

29FORM 150.63-NM5 (711)JOHNSON CONTROLS1LD08663FIG. 7 – CTB2 POWER PANEL FIELD WIRING**CONTROL WIRINGLD04290It is possible that multiple sources of po

3FORM 150.63-NM5 (711)JOHNSON CONTROLS3CAUTION identies a hazard which could lead to damage to the machine, dam-age to other equipment and/or environ

30FORM 150.63-NM5 (711)JOHNSON CONTROLSLD04291FIG. 9 – DISCHARGE AIR SENSOR FIELD WIRING987654321741RED (SIGNAL)BLK (+5VDC)DRAIN (GND)J6 PIN IDENTIFIC

31FORM 150.63-NM5 (711)JOHNSON CONTROLSELECTRICAL DATA See Notes and Legend on page 40. 1TABLE 7 – SINGLE-POINT POWER SUPPLYSINGLE-POINT POWER SUPPL

32FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationELECTRICAL DATA – DUAL POINT POWER SUPPLY CONNECTIONS – YCUL0046E_ - YCUL0090E_TABLE 8 – DUAL POI

33FORM 150.63-NM5 (711)JOHNSON CONTROLS1SYSTEM #2 FIELD SUPPLIED WIRING MCA1MIN N/F DISC SW2D.E. FUSE CKT. BKR.5INCOMING (LUGS) WIRE RANGE6SYSTEM #2 C

34FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationTwo Field Provided Power Supply Circuits to the chiller. Field connections to Factory Provided Term

35FORM 150.63-NM5 (711)JOHNSON CONTROLS1SYSTEM #2 COMPRESSOR & FANCOMPR. #1 COMPR. #2 COMPR. #3 FANSRLA LRA RLA LRA RLA LRA QTY FLA(EA)69.4 505 69

36FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallation(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Term

37FORM 150.63-NM5 (711)JOHNSON CONTROLS1SYSTEM #1 COMPRESSOR & FAN SYSTEM #2 FIELD SUPPLIED WIRINGCOMPR. #1 COMPR. #2 COMPR. #3 FANS COMPR. #1 COM

38FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationOne Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Termi

39FORM 150.63-NM5 (711)JOHNSON CONTROLS1SYSTEM #1 COMPRESSOR & FAN SYSTEM #2 FIELD SUPPLIED WIRINGCOMPR. #1 COMPR. #2 COMPR. #3 FANS COMPR. #1 COM

4FORM 150.63-NM5 (711)JOHNSON CONTROLSTABLE OF CONTENTS AND LIST OF TABLES PAGE PRODUCT IDENTIFICATION NUMBER ...

40FORM 150.63-NM5 (711)JOHNSON CONTROLSVOLTAGE CODE -17 = 200-3-60-28 = 230-3-60-40 = 380-3-60-46 = 460-3-60-58 = 575-3-60LEGEND ACR-LINE ACROSS

41FORM 150.63-NM5 (711)JOHNSON CONTROLSELECTRICAL DATATABLE 12 – MICROPANEL POWER SUPPLY OVER CURRENT PROTECTION, UNIT VOLTAGE UNIT VOLTAGE CONT

42FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationPHYSICAL DATA (ENGLISH)YCUL0016E_ - YCUL0140E_TABLE 14 – PHYSICAL DATA (ENGLISH)Model Number YCUL00

43FORM 150.63-NM5 (711)JOHNSON CONTROLS1PHYSICAL DATA (ENGLISH)YCUL0016E_ - YCUL0140E_Model Number YCUL0060 0066 0076 0080 0086 0090 0096 0100 0106 01

44FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationPHYSICAL DATA (METRIC)YCUL0016E_ - YCUL0140E_Model Number YCUL0016 0026 0030 0036 0040 0046 0050 00

45FORM 150.63-NM5 (711)JOHNSON CONTROLS1PHYSICAL DATA (METRIC)YCUL0016E_ - YCUL0140E_Model Number YCUL0060 0066 0076 0080 0086 0090 0096 0100 0106 012

46FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0016 - YCUL0026 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (includ

47FORM 150.63-NM5 (711)JOHNSON CONTROLSYCULCenter of Gravity (in.)X Y Z0016 45.5 26.3 31.80026 45.5 26.3 31.7ALUMINUM COIL COPPER COILYCULCenter of Gr

48FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0030 - YCUL0036 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (includi

49FORM 150.63-NM5 (711)JOHNSON CONTROLSHOLES (TYP.)MOUNTING3/4" DIA.TOP VIEW(2) 3" X 3" RIGGINGHOLES (EACH SIDE)SIDE VIEWPOWER PANELCON

5FORM 150.63-NM5 (711)JOHNSON CONTROLSLIST OF TABLES 1 FITTING EQUIVALENT LENGTHS ... 18 2

50FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0040 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (including snow, fo

51FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (in.)X Y Z004044.4 27.6 37.5YCUL Center of Gravity (in.)X Y Z004

52FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0046 - YCUL0066 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (includi

53FORM 150.63-NM5 (711)JOHNSON CONTROLSHOLES (EACH SIDE)(2) 3" X 3" RIGGING3/4" DIA.HOLES (TYP.)MOUNTINGCONTROL PANELPOWER PANELTOP VIE

54FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0076 - YCUL0090 (ENGLISH)MODEL YCUL A B C D E F0076 2 1/8” OD 2 1/8” OD 29 3/16” 33 7/8” 6 7/8

55FORM 150.63-NM5 (711)JOHNSON CONTROLSLD08731ALUMINUM COIL COPPER COILYCULCenter of Gravity (in.)X Y Z007657.7 45.8 46.2008057.8 45.5 46.3008657.8 45

56FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0096 - YCUL0100 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (includ

57FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COIL50"RIGGING HOLES(EACH SIDE)(2) 3" X 3"3/4" DIA.HOLES (TYP.)MOUNTIN

58FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0106 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (including snow, f

59FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (in.)X Y Z0106 73.9 51.4 46.7YCULCenter of Gravity (in.)X Y Z010

6FORM 150.63-NM5 (711)JOHNSON CONTROLSLIST OF TABLES CON'T 37 OUTDOOR AIR SENSOR TEMP./VOLT./RESISTANCE ... 141 38 ENTER

60FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0120 - YCUL0140 (ENGLISH)NOTE: Placement on a level surface of free of obstructions (inclu

61FORM 150.63-NM5 (711)JOHNSON CONTROLS1DIMENSIONS - YCUL0120 - YCUL0140 (ENGLISH)50"ORIGINRIGGING HOLES(EACH SIDE)VIEW D-D(4) 3" X 3"

62FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0016 - YCUL0026 (SI)NOTE: Placement on a level surface of free of obstructions (including sn

63FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (mm)X Y Z0016 1155 668 8070026 1155 667 806YCULCenter of Gravity

64FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0030 - YCUL0036 (SI)NOTE: Placement on a level surface of free of obstructions (including sn

65FORM 150.63-NM5 (711)JOHNSON CONTROLSLD08733HOLES (TYP.)MOUNTING19 DIA.TOP VIEW(2) 76 X 76 RIGGINGHOLES (EACH SIDE)SIDE VIEWPOWER PANELCONTROL PANEL

66FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0040 (SI)NOTE: Placement on a level surface of free of obstructions (including snow, for win

67FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (mm)X Y Z0040 1127 701 953YCULCenter of Gravity (mm)X Y Z0040 1,

68FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0046 - YCUL0066 (SI)NOTE: Placement on a level surface of free of obstructions (including sn

69FORM 150.63-NM5 (711)JOHNSON CONTROLSLD08734HOLES (EACH SIDE)(2) 76 X 76 RIGGING19 DIA.HOLES (TYP.)MOUNTINGCONTROL PANELPOWER PANELTOP VIEWORIGINCGX

7FORM 150.63-NM5 (711)JOHNSON CONTROLSLIST OF FIGURES 1 REFRIGERANT FLOW DIAGRAM ...

70FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0076 - YCUL0090 (SI)MODEL YCUL A B C D E F0076 2 1/8” OD 2 1/8” OD 741 860 175 7410080 2 1/8”

71FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILMODEL YCUL A B0076 84 810080 84 810086 81 830090 81 83MODEL YCUL C D0076 200 2940080 2

72FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0096 - YCUL0100 (SI)NOTE: Placement on a level surface of free of obstructions (including sn

73FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (mm)X Y Z0096 1626 1293 12290100 1648 1293 1222YCULCenter of Gra

74FORM 150.63-NM5 (711)JOHNSON CONTROLSDIMENSIONS - YCUL0106 (SI)NOTE: Placement on a level surface of free of obstructions (including snow, for win

75FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM COIL COPPER COILYCULCenter of Gravity (mm)X Y Z0106 1877 1814 1186YCULCenter of Gravity (mm)X Y Z0106

76FORM 150.63-NM5 (711)JOHNSON CONTROLSNOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circ

77FORM 150.63-NM5 (711)JOHNSON CONTROLS1DIMENSIONS - YCUL0120 - YCUL0140 (METRIC)1270ORIGINRIGGING HOLES(EACH SIDE)VIEW D-D(4) 76 X 76MOUNTINGPOWER PA

78FORM 150.63-NM5 (711)JOHNSON CONTROLSALUMINUM FIN AND BLACK FIN COILSEnglish UnitsInstallationWEIGHT DISTRIBUTIONLD03736YCULAluminum Fin and Black F

79FORM 150.63-NM5 (711)JOHNSON CONTROLSSI Units1YCULAluminum Fin and Black Fin Coil Weight Distribution (kg)A B C D E F G H Total0016 262 213 251 204

8FORM 150.63-NM5 (711)JOHNSON CONTROLSLIST OF FIGURES CON'T 41 ELEMENTARY DIAGRAM – CONTROL CIRCUIT (YCUL0096E_ - YCUL0100E_) ...184 42

80FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationCOPPER FIN COILSWEIGHT DISTRIBUTIONYCULCopper Fin Coil Weight Distribution (lbs)A B C D E F G H Tot

81FORM 150.63-NM5 (711)JOHNSON CONTROLS1ISOLATOR SELECTIONSALUMINUM FIN AND BLACK FIN COILSSEISMIC ISOLATOR SELECTION - VMC TYPE1” DEFLECTION ISOLATOR

82FORM 150.63-NM5 (711)JOHNSON CONTROLSISOLATOR SELECTIONS CON'TALUMINUM FIN AND BLACK FIN COILS1" DEFLECTION ISOLATOR SELECTION - VMC TYPEN

83FORM 150.63-NM5 (711)JOHNSON CONTROLSCOPPER FIN COILS1" DEFLECTION ISOLATOR SELECTION - VMC TYPEISOLATOR SELECTIONSSEISMIC ISOLATOR SELECTION -

84FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationCOPPER FIN COILS1" DEFLECTION ISOLATOR SELECTION - VMC TYPEISOLATOR SELECTIONS CON'TCoppe

85FORM 150.63-NM5 (711)JOHNSON CONTROLS1This page intentionally left blank.

86FORM 150.63-NM5 (711)JOHNSON CONTROLSFIG. 11 – TYPE CP 1FIG. 12 – TYPE CP 2LD03839LD03840ISOLATOR SPRING IDENTIFICATION TABLEInstallationDIMENSIONS

87FORM 150.63-NM5 (711)JOHNSON CONTROLS1INSTALLATION AND ADJUSTING INSTALLATIONSTYPE CP MOUNTINGMountings are shipped completely assembled, ready to i

88FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationDIMENSIONSLD04045FIG. 14 – R SPRING SEISMIC ISOLATOR MODEL # A B C D E F G H J AEQM-97 7 5-1/2 4-

89FORM 150.63-NM5 (711)JOHNSON CONTROLS“AEQM” SPRING-FLEX MOUNTINGINSTALLATION AND ADJUSTMENT INSTRUCTIONS 1. Isolators are shipped fully assembled a

9FORM 150.63-NM5 (711)JOHNSON CONTROLSPRODUCT IDENTIFICATION NUMBER (PIN): High Efciency: Design Series A: Engineering Change or PIN Level : R

90FORM 150.63-NM5 (711)JOHNSON CONTROLSInstallationJOB NAME: ______________________________SALES ORDER #: _________________________LOCATION: _______

91FORM 150.63-NM5 (711)JOHNSON CONTROLS1 4. Put the unit into Service Mode (as described under the Control Service and Troubleshooting section) a

92FORM 150.63-NM5 (711)JOHNSON CONTROLSThe subcooling temperature of each system can be cal-culated by recording the temperature of the liquid line at

93FORM 150.63-NM5 (711)JOHNSON CONTROLSThis page intentionally left blank.

94FORM 150.63-NM5 (711)JOHNSON CONTROLSUNIT CONTROLSYORK MILLENNIUM CONTROL CENTERThe YORK MicroComputer Control Center is a micro-processor based con

95FORM 150.63-NM5 (711)JOHNSON CONTROLSThe Microprocessor Board energizes on-board relays to output 120VA C to motor contactors, solenoid valves, etc

96FORM 150.63-NM5 (711)JOHNSON CONTROLS“STATUS” KEYThe following messages are displayed when the “Status” key is pressed. Following each displayed m

97FORM 150.63-NM5 (711)JOHNSON CONTROLSThese messages indicate that the zone thermostats for system 1 and system 2 are open. These messages will only

98FORM 150.63-NM5 (711)JOHNSON CONTROLS S Y S 1 H I G H D S C H P R E S S Y S 2 H I G H D S C H P R E S S Y S 1 L O W S U C T P R

99FORM 150.63-NM5 (711)JOHNSON CONTROLSUNIT SAFETIES:Unit safeties are faults that cause all running compres-sors to be shut down. Unit faults are aut